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Auto Manufacturing Industry Profile
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For the automakers of Detroit, the first few years of the 21st century have been spent trying to avoid déjà vu all over again. In the early 1990s, US automakers were plagued by stale product offerings and relentless competition from their Japanese counterparts. In 1991 General Motors, Ford Motor, and DaimlerChrysler (then Chrysler Corporation) racked up a combined loss of $7.5 billion. The US automotive industry responded by cutting costs, improving quality, and introducing new products -- namely SUVs, minivans, and pickups. These measures, combined with an increasingly bullish market on Wall Street and a domestic recession in Japan, snatched a 1990s victory for the "Big Three" from the jaws of defeat -- a victory the likes of which had not been seen in decades.
Then came the events of September 11. Before the terrorist attacks the US economy was already showing signs of stagnation, but their effect on consumer confidence was profound and immediate. To bolster sales the US automotive industry (with GM leading the charge) began a campaign of heavy discounting in the form of 0% financing and huge cash-back incentive programs. At the same time they began cutting capacity to bring supply in line with decreased demand. But the combination of price war incentives and production cuts can be a dangerous duo. Incentives cease to be effective if the loss in revenue per vehicle is not made up for in volume. That volume can be difficult to attain if production is significantly reduced.
US automakers then faced the specter of huge pension deficits. Most companies stash much of their pension fund money in stocks. The effects of a protracted bear market can be devastating to the value of a company's pension fund. GM stands as a case in point. At the beginning of 2003 GM's pension obligation to retired employees was under funded to the tune of nearly $20 billion, which is almost equal to GM's overall market value. For every active employee on the payroll, GM has two retirees on the corporate dole. With the help of a modest recovery on Wall Street and some fancy financial footwork, GM has since managed to fully fund its pension coffers. However, GM and Ford (and to a lesser extent DaimlerChrysler) are still vulnerable to downward fluctuations of the stock market and the burden of skyrocketing health care costs. GM, for example, spends more on health care than any other entity in the US. Along with Ford and the Chrysler Group operations of DaimlerChrysler, GM sees itself as unfairly pitted against foreign competitors in Europe and Japan where healthcare is largely the burden of national governments, not corporate employers.
As US automakers see pension woes in their rearview mirrors, the focus is now on gaining or at least maintaining market share through new product launches. Ford is banking on their stable of classics: the re-vamped F-150 pickup -- its time-tested cash cow, and the almost universally loved and retro-styled 2005 Mustang. DaimlerChrysler and GM have plans to replace as much as 20% of their product ranges within the next year or so. However, they are fighting an uphill battle on the product front. Their enemy? The Japanese.
While the Big Three have struggled to maintain profits (or minimize losses) and keep market share from shrinking through incentives, Japanese automakers such as Toyota, Nissan, and Honda offer relatively few incentives while growing their market shares. What this means is that American consumers like Japanese cars enough to pay more for them, even in an uncertain economy.
The irony is that the very product emphasis that helped save US automakers in the mid 1990s, the SUV, is what has put them behind the 8-ball now. As US car companies emphasized SUV and other light truck development, the Japanese further increased their dominance of the passenger car market. To make matters worse, the Japanese have entered a market segment that they traditionally have ignored due to Detroit's dominance -- full-size pickups. Toyota was the first Japanese automaker to offer a full-size truck with its introduction of the Tundra. Not to be outdone, Nissan has opened a plant in Mississippi where it is rolling out its full-size truck, the Titan.
While Japan remains a thorn in Detroit's side, another country in Asia is where US car companies hope to find new glory. With over a billion potential car owners, China is by far the most significant wild card in the global automotive industry game of high stakes poker. J.T. Battenberg, Chairman and CEO of Delphi Corporation, the world's largest supplier of OEM automotive parts, sums it up, "To focus on the US is a narrow view. All the big players are gearing up for China -- it's exploding; we can't keep up."
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Key People
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Fujio Cho - President of Toyota Motor Corporation. Mr. Cho is routinely rated as not only one of the best managers in the automotive business, he's repeatedly been rated among the best managers in any business. The Camry has dominated the US car market for eight years, and Toyota somehow manages to please both horsepower freaks and Greens at the same time (the Tundra and the Prius, respectively). It doesn't hurt that 2004 was Toyota's best year ever in the US with over two million unit sales (a 10% increase over 2003).
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William Clay Ford Jr. - Chairman and CEO of Ford Motor. Great grandson of founder Henry Ford, Bill Ford Jr. took the helm when former CEO Jacques Nasser agreed to "retire" the day before Halloween 2001. A self-described environmentalist, he is viewed by many as inexperienced compared to his car company CEO counterparts. Until Bill Ford's appointment, a Ford family member had not run the company since 1980 when Bill's uncle, Henry Ford II, retired -- just two years after he canned Lee Iacocca. Bill is steering Ford's focus toward greater environmental responsibility and Asian markets.
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Carlos Ghosn - President of Nissan Motor. Nicknamed "Le Cost Killer," he was installed by Renault (which owns 44% of Nissan) to bring the Japanese carmaker back from the brink of financial disaster. After becoming president, the Brazilian-born Ghosn pledged either to return Nissan to the black within a year or step down. He's since made good on his promise. To save Nissan he has locked horns with bribe-demanding Yakuza gangsters, Japanese labor unions, and the Nissan "keiretsu" (a corporate family of suppliers and customers built around a complex web of cross-ownerships).
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Jürgen E. Schrempp - Chairman of DaimlerChrysler's management board. Disagreements on the management board over how to handle problem child Mitsubishi Motors nearly cost Schrempp his job. Schrempp wanted to bail Mitsubishi out, while other influential board members wanted to cut off the Japanese money-loser's allowance altogether. The latter group won out leading to a mild management shakeout.
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G. Richard Wagoner Jr. - CEO of General Motors. The youngest man to ever hold the job, Wagoner hopes to quell GM's stodgy image by dumping older, less-popular models, and introducing new products with more customer appeal. Hits include the Hummer H1 and H2. The automotive press (and the buying public) have not been as kind to the new Pontiac GTO.
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