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| NCS > SEC Filings for NCS > Form 10-Q on 7-Mar-2013 | All Recent SEC Filings |
7-Mar-2013
Quarterly Report
The following information should be read in conjunction with the unaudited consolidated financial statements included herein under "Item 1. Unaudited Consolidated Financial Statements" and the audited consolidated financial statements and the notes thereto and "Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations" included in our Annual Report on Form 10-K for the fiscal year ended October 28, 2012.
FORWARD LOOKING STATEMENTS
This Quarterly Report includes statements concerning our expectations, beliefs, plans, objectives, goals, strategies, future events or performance and underlying assumptions and other statements that are not historical facts. These statements are "forward-looking statements" within the meaning of the Private Securities Litigation Reform Act of 1995. Actual results may differ materially from those expressed or implied by these statements. In some cases, our forward-looking statements can be identified by the words "anticipate," "believe," "continue," "could," "estimate," "expect," "forecast," "goal," "intend," "may," "objective," "plan," "potential," "predict," "projection," "should," "will" or other similar words. We have based our forward-looking statements on our management's beliefs and assumptions based on information available to our management at the time the statements are made. We caution you that assumptions, beliefs, expectations, intentions and projections about future events may and often do vary materially from actual results. Therefore, we cannot assure you that actual results will not differ materially from those expressed or implied by our forward-looking statements. Accordingly, investors are cautioned not to place undue reliance on any forward-looking information, including any earnings guidance, if applicable. Although we believe that the expectations reflected in the forward-looking statements are reasonable, these expectations and the related statements are subject to risks, uncertainties, and other factors that could cause the actual results to differ materially from those projected. These risks, uncertainties, and other factors include, but are not limited to:
• industry cyclicality and seasonality and adverse weather conditions;
• challenging economic conditions affecting the nonresidential construction
industry;
• volatility in the U.S. economy and abroad, generally, and in the credit
markets;
• ability to service or refinance our debt and obtain future financing;
• the Company's ability to comply with the financial tests and covenants in
its existing and future debt obligations;
• operational limitations or restrictions in connection with our debt;
• recognition of asset impairment charges;
• commodity price increases and/or limited availability of raw materials,
including steel;
• the ability to make strategic acquisitions accretive to earnings;
• retention and replacement of key personnel;
• enforcement and obsolescence of intellectual property rights;
• fluctuations in customer demand;
• costs related to environmental clean-ups and liabilities;
• competitive activity and pricing pressure;
• the volatility of the Company's stock price;
• the substantial rights, seniority and dilutive effect on our common
stockholders of the Convertible Preferred Stock issued to the investment
funds affiliated with Clayton, Dubilier & Rice, LLC (the "CD&R Funds");
• breaches of our information security system security measures;
• hazards that may cause personal injury or property damage, thereby
subjecting us to liabilities and possible losses, which may not be covered
by insurance;
• changes in laws or regulations;
• our ability to integrate Metl-Span LLC with our business and to realize the
anticipated benefits of such acquisition (the "Acquisition");
• costs and other effects of legal and administrative proceedings,
settlements, investigations, claims and other matters; and
• other risks detailed under the caption "Risk Factors" in Part II, Item 1A of
this report and in our most recent Annual Report on Form 10-K as filed with
the SEC.
A forward-looking statement may include a statement of the assumptions or bases underlying the forward-looking statement. We believe that we have chosen these assumptions or bases in good faith and that they are reasonable. However, we caution you that assumed facts or bases almost always vary from actual results, and the differences between assumed facts or bases and actual results can be material, depending on the circumstances. When considering forward-looking statements, you should keep in mind the risk factors and other cautionary statements in this report, including those described under the caption "Risk Factors" in our most recent Annual Report on Form 10-K as filed with the SEC. We expressly disclaim any obligations to release publicly any updates or revisions to these forward-looking statements to reflect any changes in our expectations unless the securities laws require us to do so.
OVERVIEW
NCI Building Systems, Inc. (together with its subsidiaries, unless the context requires otherwise, the "Company," "NCI," "we," "us" or "our") is one of North America's largest integrated manufacturers and marketers of metal products for the nonresidential construction industry. We provide metal coil coating services and design, engineer, manufacture and market metal components and engineered building systems primarily for nonresidential construction use. We manufacture and distribute extensive lines of metal products for the nonresidential construction market under multiple brand names through a nationwide network of plants and distribution centers. We sell our products for both new construction and repair and retrofit applications.
Metal components offer builders, designers, architects and end-users several advantages, including lower long-term costs, longer life, attractive aesthetics and design flexibility. Similarly, engineered building systems offer a number of advantages over traditional construction alternatives, including shorter construction time, more efficient use of materials, lower construction costs, greater ease of expansion and lower maintenance costs.
We use a 52/53 week year with our fiscal year end on the Sunday closest to October 31. In fiscal 2013, our year end will be November 3, 2013 which is the Sunday closest to October 31. As a result, the fourth quarter of fiscal 2013 will include an additional week of operating activity.
We assess performance across our business segments by analyzing and evaluating
(i) gross profit, operating income and whether or not each segment has achieved
its projected sales goals, and (ii) non-financial efficiency indicators such as
gross profit per employee, man hours per ton of steel produced and shipped tons
per day. In assessing our overall financial performance, we regard return on
adjusted operating assets, as well as growth in earnings, as key indicators of
shareholder value.
First Fiscal Quarter
Our strongest performing segment during the first quarter of fiscal 2013 was the metal components segment. This segment produced a 56% increase in third-party revenues driven by the acquisition of Metl-Span and modest organic growth. Operating income increased 10% in the first quarter of fiscal 2013 compared to the same period in the prior year as higher margin insulated metal products offset some integration costs, the impact of pricing pressure in the core commercial and industrial components business, and higher operating expenses to support growth in the second half of fiscal 2013.
The metal coil coating segment reported a 4% increase in operating income in the first quarter of fiscal 2013 compared to the first quarter of fiscal 2012 on flat sales, as higher internal revenue enabled manufacturing efficiencies which were partially offset by new plant start-up costs and the impact of weather-related shipment delays. In January 2013, the new metal coil coating plant in Middletown, Ohio was officially opened and is expected to benefit all three of our business segments and provide the Company with both additional capacity and broader geographic reach. The new facility is expected to increase the metal coil coating segment's revenues progressively in fiscal 2013, and be incremental to profits in the fourth quarter of this fiscal year.
The engineered building systems segment's third-party revenues increased 4% in the first quarter of fiscal 2013 compared to the first quarter of fiscal 2012. However, operating profit declined to $4.0 million in the first quarter of fiscal 2013 from $7.6 million in the same period in the prior year due to the combination of less favorable project mix and higher labor costs incurred in anticipation of higher volumes in the seasonally stronger second half of the fiscal year.
Industry Conditions
Our sales and earnings are subject to both seasonal and cyclical trends and are influenced by general economic conditions, interest rates, the price of steel relative to other building materials, the level of nonresidential construction activity, roof repair and retrofit demand and the availability and cost of financing for construction projects. Our sales normally are lower in the first half of each fiscal year compared to the second half because of unfavorable weather conditions for construction and typical business planning cycles affecting construction.
The nonresidential construction industry is highly sensitive to national and regional macroeconomic conditions. One of the primary challenges we face is that the United States economy is slowly recovering from a recession and is in a period of historically low nonresidential construction activity, which began in the third quarter of 2008 and reduced demand for our products, adversely affected our business. In addition, the tightening of credit in financial markets over the same period adversely affected the ability of our customers to obtain financing for construction projects. As a result, we have experienced decreases in orders and cancellations of orders for our products in previous fiscal quarters, and the ability of our customers to make payments has been adversely affected. Similar factors could cause our suppliers to experience financial distress or bankruptcy, resulting in temporary raw material shortages. The lack of credit also adversely affects nonresidential construction, which is the focus of our business. While economic growth has either resumed or remains flat, the nonresidential construction industry continues to face significant challenges. The graph below shows the annual nonresidential new construction starts, measured in square feet, since 1968 as compiled and reported by McGraw-Hill:
When assessing the state of the metal construction market, we review information from various industry associations, third-party research, and various government reports such as industrial production and capacity utilization. One such industry association is the Metal Building Manufacturers Association, which provides summary member sales information and promotes the design and construction of metal buildings and metal roofing systems. Another is McGraw-Hill Construction Information Group ("McGraw-Hill Construction"), which we review for information regarding actual and forecasted growth in various construction related industries, including the overall nonresidential construction market. McGraw-Hill Construction's nonresidential construction forecast for calendar 2013, published in January 2013, indicates an expected increase of 8% in square footage and an increase of 6% in dollar value as compared to the prior calendar year. In calendar 2014, activity is expected to increase compared to calendar 2013, with an expected increase of 15% in square footage and an increase of 13% in dollar value. Additionally, we review the American Institute of Architects' ("AIA") survey for inquiry and billing activity for the industrial, commercial and institutional sectors. The AIA's architecture billings index ("ABI") is a closely watched metric, as billings growth for architecture services generally leads to construction spending growth 9 to 12 months forward. We have historically experienced a shorter lag period of 6 - 9 months when comparing the commercial and industrial ABI trends to our volume trends. An ABI reading above 50 indicates an increase in month-to-month seasonally adjusted billings and a reading below 50 indicates a decrease in month-to-month seasonally adjusted billings. AIA's ABI published for January 2013 was above 50 at 54.2 and the commercial and industrial component of the index was at 52.0 for January 2013.
Another challenge we face both short and long term is the volatility in the price of steel. Our business is heavily dependent on the supply of steel and is significantly impacted by steel prices. For the fiscal three months ended January 27, 2013, steel represented approximately 70% of our cost of goods sold. The steel industry is highly cyclical in nature, and steel prices have been volatile in recent years and may remain volatile in the future. Steel prices are influenced by numerous factors beyond our control, including general economic conditions domestically and internationally, the availability of raw materials, competition, labor costs, freight and transportation costs, production costs, import duties and other trade restrictions. The monthly CRU North American Steel Price Index, published by the CRU Group, has increased 3.0% from October 2012 to January 2013 and was 11.2% lower in January 2013 compared to January 2012.
We normally do not maintain an inventory of steel in excess of our current
production requirements. However, from time to time, we may purchase steel in
advance of announced steel price increases. We can give no assurance that steel
will be readily available or that prices will not continue to be volatile. While
most of our sales contracts have escalation clauses that allow us, under certain
circumstances, to pass along all or a portion of increases in the price of steel
after the date of the contract but prior to delivery, for competitive or other
reasons we may not be able to pass such price increases along. If the available
supply of steel declines, we could experience price increases that we are not
able to pass on to the end users, a deterioration of service from our suppliers
or interruptions or delays that may cause us not to meet delivery schedules to
our customers. Any of these problems could adversely affect our results of
operations and financial condition. For additional discussion please see "Item
3. Quantitative and Qualitative Disclosures About Market Risk-Steel Prices."
RESULTS OF OPERATIONS
Operating segments are defined as components of an enterprise that engage in business activities and by which discrete financial information is available that is evaluated on a regular basis by the chief operating decision maker to make decisions about how to allocate resources to the segment and assess the performance of the segment. We have three operating segments: (i) metal coil coating; (ii) metal components; and (iii) engineered building systems. All operating segments operate primarily in the nonresidential construction market. Sales and earnings are influenced by general economic conditions, the level of nonresidential construction activity, metal roof repair and retrofit demand and the availability and terms of financing available for construction. Products of all operating segments use similar basic raw materials. The metal coil coating segment consists of cleaning, treating, painting and slitting continuous steel coils before the steel is fabricated for use by construction and industrial users. The metal components segment products include metal roof and wall panels, doors, metal partitions, metal trim, insulated panels and other related accessories. Metl-Span is included in the metal components segment. The engineered building systems segment includes the manufacturing of main frames, Long Bay ® Systems and value-added engineering and drafting, which are typically not part of metal components or metal coil coating products or services. The operating segments follow the same accounting policies used for our consolidated financial statements.
We evaluate a segment's performance based primarily upon operating income before
corporate expenses. Intersegment sales are recorded based on standard material
costs plus a standard markup to cover labor and overhead and consist of:
(i) hot-rolled, light gauge painted, and slit material and other services
provided by the metal coil coating segment to both the metal components and
engineered building systems segments; (ii) building components provided by the
metal components segment to the engineered building systems segment; and
(iii) structural framing provided by the engineered building systems segment to
the metal components segment.
Corporate assets consist primarily of cash but also include deferred financing costs, deferred taxes and property, plant and equipment associated with our headquarters in Houston, Texas. These items (and income and expenses related to these items) are not allocated to the business segments. Corporate unallocated expenses include share-based compensation expenses, and executive, legal, finance, tax, treasury, human resources, information technology, purchasing, marketing and corporate travel expenses. Additional unallocated expenses include interest income, interest expense, debt extinguishment costs and other (expense) income. See Note 13 - Business Segments to the consolidated financial statements for more information on our segments.
The following table represents sales and operating income attributable to these operating segments for the periods indicated (in thousands, except percentages):
Fiscal Three Months Ended
January 27, January 29,
2013 2012
Total sales:
Metal coil coating $ 49,271 $ 49,083
Metal components 153,904 105,752
Engineered building systems 147,566 140,298
Intersegment sales (53,157 ) (51,530 )
Total sales $ 297,584 $ 243,603
External sales:
Metal coil coating $ 19,221 $ 20,238
Metal components 136,528 87,296
Engineered building systems 141,835 136,069
Total sales $ 297,584 $ 243,603
Operating income (loss):
Metal coil coating $ 5,542 $ 5,302
Metal components 6,072 5,541
Engineered building systems 4,041 7,596
Corporate (15,257 ) (14,154 )
Total operating income (loss) $ 398 $ 4,285
Unallocated other expense (5,850 ) (3,270 )
Income (loss) before income taxes $ (5,452 ) $ 1,015
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FISCAL THREE MONTHS ENDED JANUARY 27, 2013 COMPARED TO FISCAL THREE MONTHS ENDED
JANUARY 29, 2012
Consolidated sales increased by 22.2%, or $54.0 million for the three months ended January 27, 2013, compared to the three months ended January 29, 2012. This increase resulted from higher tonnage volumes in our metal components and engineered building systems segments for the three months ended January 27, 2013 compared to the same period in 2012 which was driven by the inclusion of Metl-Span in the current period and improved demand in the end use sectors we serve compared to the prior year. These increases were partially offset by weather-related shipment delays and lower sales prices related to lower input costs in the current period.
Consolidated cost of sales increased by 24.6%, or $46.7 million for the three months ended January 27, 2013, compared to the three months ended January 29, 2012. Gross margins were 20.5% for the three months ended January 27, 2013 compared to 22.0% for the same period in the prior year. The decrease in gross margins was the result of a less favorable product mix in our engineered metal buildings segment, which included a large portion of lower-margin structural products, the additional costs associated with the ramp-up of the new Middletown facility, integration cost for our Metl-Span acquisition, and our decision to retain and train skilled manufacturing workers in order to capture additional efficiencies in the seasonally stronger second half of our fiscal year. The decrease was partially offset by higher tonnage volumes in our metal components and engineered building systems segments which increased our operating leverage for the three months ended January 27, 2013 compared to the same period in 2012 as noted above.
Metal coil coating sales increased by 0.4%, or $0.2 million to $49.3 million in the three months ended January 27, 2013, compared to $49.1 million in the same period in the prior year. Sales to third parties for the three months ended January 27, 2013 decreased by 5.0% to $19.2 million from $20.2 million in the same period in the prior year, primarily as a result of a 4.0% decrease in external tons shipped as a result of our decision to curtail certain lower margin products. The remaining $1.2 million represents an increase in intersegment sales for the three months ended January 27, 2013 compared to the same period in the prior year. Metal coil coating third-party sales accounted for 6.5% of total consolidated third-party sales in the three months ended January 27, 2013 compared to 8.3% in the three months ended January 29, 2012.
Operating income of the metal coil coating segment increased to $5.5 million in the three months ended January 27, 2013, compared to $5.3 million in the same period in the prior year. The $0.2 million increase resulted primarily from a $0.6 million increase in gross profit due to higher leverage on increased intersegment volume, partially offset by startup manufacturing costs in Ohio. This increase in operating income was partially offset by a $0.4 million increase in selling and administrative expenses related to a $0.5 million one-time insurance recovery in the same period in the prior year.
Metal components sales increased 45.5%, or $48.2 million to $153.9 million in the three months ended January 27, 2013, compared to $105.8 million in the same period in the prior year. This increase was primarily due to a 39.6% increase in external tons shipped, partially offset by a 10.9% reduction in internal volume and lower sales prices driven by lower input costs. The volume increase was driven by the inclusion of Metl-Span in the current period and improved demand in the end use sectors we serve in the three months ended January 27, 2013. Metl-Span was acquired on June 22, 2012 and contributed $46.1 million of sales in the first quarter of fiscal 2013. Sales to third parties for the three months ended January 27, 2013 increased $49.2 million to $136.5 million from $87.3 million in the same period in the prior year. The remaining $1.1 million represents a decrease in intersegment sales. Metal components third-party sales accounted for 45.9% of total consolidated third-party sales in the three months ended January 27, 2013 compared to 35.8% in the three months ended January 29, 2012.
Operating income of the metal components segment increased to $6.1 million in the three months ended January 27, 2013, compared to $5.6 million in the same period in the prior year. The $0.5 million increase resulted from an increase in external tons shipped as noted above and the inclusion of Metl-Span which contributed $3.0 million of operating income during the first quarter of fiscal 2013. These increases were partially offset by a $7.6 million increase in selling and administrative expenses related to $6.1 million in Metl-Span operating expenses as a result of the inclusion of Metl-Span in the current period, $1.0 million of integration related costs related to an insulated panel plant conversion, $0.5 million in wages and commissions and $0.5 million in bad debt expense.
Engineered building systems sales increased 5.2%, or $7.3 million to $147.6 million in the three months ended January 27, 2013, compared to $140.3 million in the same period in the prior year. This increase resulted from a 8.9% increase in external tons shipped. These results were driven by improved demand in the end use sectors we serve in the three months ended January 27, 2013. This increase was partially offset by lower sales prices due to a less favorable product mix shipped and lower input costs in the three months ended January 27, 2013 compared to the same period in the prior year. Sales to third parties for the three months ended January 27, 2013 increased $5.7 million to $141.8 million from $136.1 million in the same period in the prior year. The remaining $1.5 million represents an increase in intersegment sales. Engineered building systems third-party sales accounted for 47.7% of total consolidated third-party sales in the three months ended January 27, 2013 compared to 55.9% in the three months ended January 29, 2012.
Operating income of the engineered building systems segment decreased to income of $4.0 million in the three months ended January 27, 2013 compared to income of $7.6 million in the same period in the prior year. This $3.6 million decline resulted from a $1.5 million decrease in gross profit due to a less favorable product mix, increased labor costs incurred in anticipation of higher volumes in the seasonally stronger second half of our fiscal year, and a $2.1 million increase in engineering, selling and administrative expenses primarily due to a $1.5 million increase in wages, commissions and benefit costs which was mainly the result of higher volume and $0.8 million in bad debt expense.
Consolidated engineering, selling, general and administrative expenses, consisting of engineering, drafting, selling and administrative costs, increased to $60.5 million in the three months ended January 27, 2013, compared to $48.9 million in the same period in the prior year. The $11.7 million increase in engineering, selling and administrative expenses was primarily due to a $6.1 million increase in operating expenses as a result of the Acquisition, a $2.8 million increase in wages, commissions and benefit costs which was mainly the result of higher volume, a $1.3 million increase in share-based compensation expense and a $1.3 million increase in bad debt expense. As a percentage of sales, engineering, selling, general and administrative expenses were 20.3% for the three months ended January 27, 2013 as compared to 20.1% for the three months ended January 29, 2012.
Consolidated interest expense increased to $6.3 million for the three months ended January 27, 2013, compared to $3.3 million for the same period of the prior year. Interest expense increased due to a higher term loan balance which increased from $128.5 million to $250.0 million on June 22, 2012 as a result of and in connection with the Metl-Span acquisition and the Company entering into a Credit Agreement which provided for a term loan credit facility in an aggregate principal amount of $250.0 million. Additionally, interest rates on the Credit Agreement increased from 6.5% to 8% on June 22, 2012.
Consolidated provision (benefit) for income taxes was a $1.8 million benefit for the three months ended January 27, 2013, compared to a $0.4 million provision for the same period in the prior year. The effective tax rate for the three months ended January 27, 2013 was 33.5% compared to 42.0% for the same period in the prior year. The decrease in the effective tax rate for the three months ended January 27, 2013 compared to the same period in the prior year was the result of the utilization during this fiscal year of certain Canadian net operating loss carry forwards which have been previously reserved and the availability of the domestic production activities deduction which was not available to us in the prior year.
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