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| CLMT > SEC Filings for CLMT > Form 10-K on 1-Mar-2013 | All Recent SEC Filings |
1-Mar-2013
Annual Report
The historical consolidated financial statements included in this Annual Report
reflect all of the assets, liabilities and results of operations of the Company.
The following discussion analyzes the financial condition and results of
operations of the Company for the years ended December 31, 2012, 2011 and 2010.
Unitholders should read the following discussion and analysis of the financial
condition and results of operations of the Company in conjunction with the
historical consolidated financial statements and notes of the Company included
elsewhere in this Annual Report.
Overview
We are a leading independent producer of high-quality, specialty hydrocarbon
products and fuel products in North America. We are headquartered in
Indianapolis, Indiana and own facilities primarily located in Louisiana,
Wisconsin, Montana, Texas and Pennsylvania. We own and lease additional
facilities, primarily related to production and distribution of specialty
products, throughout the U.S. Our business is organized into two segments:
specialty products and fuel products. In our specialty products segment, we
process crude oil and other feedstocks into a wide variety of customized
lubricating oils, white mineral oils, solvents, petrolatums, waxes and asphalt.
Our specialty products are sold to domestic and international customers who
purchase them primarily as raw material components for basic industrial,
consumer and automotive goods. We also blend and market specialty products
through our Royal Purple brand. In our fuel products segment, we process crude
oil into a variety of fuel and fuel-related products, including gasoline,
diesel, jet fuel and heavy fuel oils. In connection with our production of
specialty products and fuel products, we also produce asphalt and a limited
number of other by-products.
2012 Update
For the years ended December 31, 2012 and 2011, 39.1% and 46.8%, respectively,
of our sales volume and 60.1% and 94.4%, respectively, of our gross profit was
generated from our specialty products segment while, for the same periods, 60.9%
and 53.2%, respectively, of our sales volume and approximately 39.9% and 5.6%,
respectively, of our gross profit was generated from our fuel products segment.
Generally, we continued to see strength in product demand in our specialty
products segment in 2012, noting a slight softening in demand toward the end of
2012 due to some seasonality of product demand in the segment. Overall, we
achieved a 23.6% increase in barrels of specialty products sold, including the
impact of incremental sales from the Superior, Royal Purple, Montana, TruSouth
and Missouri Acquisitions. Our specialty products segment generated a gross
profit margin of 13.8% in 2012, as compared to a gross profit margin of 14.3% in
2011, as specialty products sales pricing slightly lagged fluctuations in crude
oil prices.
Higher sales and production volume in our fuel products segment during 2012
allowed us to take advantage of higher market crack spreads. We achieved a 69.2%
increase in barrels of fuel products sold in 2012 compared to 2011, driven
primarily by incremental sales from the Superior and Montana refineries.
Negatively impacting production levels during the second half of 2012 were
reduced run rates at our Shreveport refinery resulting from the April 28, 2012
shutdown by ExxonMobil of a crude oil pipeline serving the refinery for a
portion of its crude oil requirements. During the fourth quarter of 2012, the
Shreveport refinery began receiving Bakken crude oil by rail from the Superior
refinery to supplement the loss of crude oil related to the ExxonMobil pipeline
shutdown and to take advantage of lower priced Bakken crude oil. The fuel
products segment generated a gross profit margin of 8.4% in 2012 compared to
1.2% in 2011 despite the recognition of increased realized derivative losses of
$55.2 million during 2012 compared to 2011 due to the strength of settled market
crack spreads compared to our hedged crack spreads. As of December 31, 2012, we
have entered 17.8 million barrels of crack spread derivatives for calendar years
2013 through 2015 at an average of $26.74 per barrel.
During 2012, the Western Canadian Select ("WCS") heavy crude oil differential to
NYMEX WTI averaged $21.98 per barrel below NYMEX WTI, an increase of $6.34 from
2011. During 2012, the Bakken light crude oil differential to NYMEX WTI averaged
$5.74 per barrel below NYMEX WTI, an increase of $8.26 from 2011. Both the WCS
and Bakken differentials to NYMEX WTI create an unhedged crude oil cost
advantage for our Superior refinery. During 2012, the Bow River heavy crude oil
differential to NYMEX WTI averaged $19.88 per barrel below NYMEX WTI, an
increase of $3.68 from 2011, creating an unhedged crude oil cost advantage for
our Montana refinery. On the sales side, while Group 3 fuel product
differentials to U.S. Gulf Coast were not quite as strong as in 2011, we saw
continued increases throughout the second half of 2012 with the Group 3 diesel
pricing differential to U.S. Gulf Coast diesel, for example, widening $0.30 per
barrel compared to the average differential in the third quarter of 2012 and
hitting a high of $16.32 per barrel in October 2012. As we currently use U.S.
Gulf Coast fuel products swaps to hedge a portion of our Group 3 fuel products
selling price exposure, we continue to benefit from this Group 3 pricing
strength relative to U.S. Gulf Coast pricing.
Our 2012 total legacy facility production decreased by 1.9% year over year,
excluding the impact of the Superior, Missouri, TruSouth, Royal Purple and
Montana Acquisitions, due primarily to decreased run rates at our Superior,
Karns City and Dickinson facilities.
We remained active in the capital markets in 2012 by completing a public
offering of common units in May 2012 which generated net proceeds (including our
general partner's contribution) of $149.7 million and completing in June 2012 a
private placement offering of an aggregate of $275.0 million in senior unsecured
notes due 2020 ("June 2012 Notes Offering"), which generated net proceeds of
$262.6 million. We used the net proceeds from the June 2012 Notes Offering to
fund a portion of the Royal Purple Acquisition.
We generated $380.1 million in cash flow from operations during 2012. We
generated distributable cash flow (as defined in Part II, Item 6 "Non-GAAP
Financial Measures") of $281.1 million in 2012, an increase of $154.0 million
over 2011 and paid distributions of $132.4 million to our unitholders in 2012,
an increase of $49.7 million over 2011. We plan to continue focusing our efforts
on generating positive cash flows from operations which we expect will be used
to (i) improve our liquidity position, (ii) service our debt obligations,
(iii) pay quarterly distributions to our unitholders and (iv) provide funding
for general partnership purposes.
Acquisitions
Hercules Synthetic Lubricants Business
On January 3, 2012, we completed the acquisition of the aviation and refrigerant
lubricants business (a polyolester based synthetic lubricants business) and a
manufacturing facility located in Louisiana, Missouri from Hercules
Incorporated, a subsidiary of Ashland, Inc., for aggregate consideration of
approximately $19.6 million. We believe the Missouri Acquisition provides
greater diversity to our specialty products segment. The acquisition was
financed with borrowings under our revolving credit facility and cash on hand.
TruSouth Oil
On January 6, 2012, we completed the acquisition of TruSouth Oil, LLC, a
specialty petroleum packaging and distribution company located in Shreveport,
Louisiana for aggregate consideration of approximately $26.8 million, which was
financed with borrowings under our revolving credit facility. We believe the
TruSouth Acquisition provides greater diversity to our specialty products
segment. Please read Part III, Item 13 "Certain Relationships and Related
Transactions and Director Independence - TruSouth Acquisition" for further
discussion of our acquisition of TruSouth.
Royal Purple
On July 3, 2012, we completed the acquisition of Royal Purple, Inc., a Texas
corporation which was converted into a Delaware limited liability company at
closing, for aggregate consideration of approximately $331.2 million, net of
cash acquired. Royal Purple is a leading independent formulator and marketer of
premium industrial and consumer synthetic lubricants to a diverse customer base
across several large markets including oil and gas, chemicals and refining,
power generation, manufacturing and transportation, food and drug manufacturing
and automotive aftermarket. The Royal Purple Acquisition was financed with net
proceeds of $262.6 million from our June 2012 Notes Offering and cash on hand.
We believe the Royal Purple Acquisition increases our position in the specialty
lubricants markets, expands our geographic reach, increases our asset diversity
and enhances our specialty products segment.
Montana
On October 1, 2012, we completed the acquisition from Connacher of all the
shares of common stock of Montana Refining Company, Inc., which was converted
into a Delaware limited liability company, Calumet Montana Refining, LLC, at
closing, and an insignificant affiliated company for aggregate consideration of
approximately $191.6 million, net of cash acquired, including an estimated $27.6
million of income taxes due to the conversion to a Delaware limited liability
company and excluding certain purchase price adjustments. Montana produces
gasoline, diesel, jet fuel and asphalt which are marketed primarily into local
markets in Washington, Montana, Idaho and Alberta, Canada. The Montana
Acquisition was funded primarily with cash on hand with the balance through
borrowings under our revolving credit facility. We believe the Montana
Acquisition further diversifies our crude oil feedstock slate, operating asset
base and geographical presence.
San Antonio
On January 2, 2013, we completed the acquisition of the San Antonio, Texas
refinery, together with the associated crude oil pipeline, crude oil terminal,
other operating and logistics assets and inventories of NuStar Refining, LLC and
NuStar Logistics, L.P., both wholly owned subsidiaries of NuStar Energy L.P.,
for aggregate consideration of approximately $115.7 million, including
approximately $15.0 million for inventories acquired at closing, subject to
certain post-closing adjustments.
San Antonio produces jet fuel, diesel, other fuel products and specialty
solvents. The San Antonio Acquisition was funded primarily with borrowings under
our revolving credit facility with the balance through cash on hand. We believe
the San Antonio Acquisition further diversifies our crude oil feedstock slate,
operating asset base and geographical presence.
Key Performance Measures
Our sales and net income are principally affected by the price of crude oil,
demand for specialty and fuel products, prevailing crack spreads for fuel
products, the price of natural gas used as fuel in our operations and our
results from derivative instrument activities.
Our primary raw materials are crude oil and other specialty feedstocks and our
primary outputs are specialty petroleum products and fuel products. The prices
of crude oil, specialty products and fuel products are subject to fluctuations
in response to changes in supply, demand, market uncertainties and a variety of
additional factors beyond our control. We monitor these risks and enter into
derivative instruments designed to mitigate the impact of commodity price
fluctuations on our business. The primary purpose of our commodity risk
management activities is to economically hedge our cash flow exposure to
commodity price risk so that we can meet our cash distribution, debt service and
capital expenditure requirements despite fluctuations in crude oil and fuel
products prices. We enter into derivative contracts for future periods in
quantities that do not exceed our projected purchases of crude oil and natural
gas and sales of fuel products. As of December 31, 2012, we have hedged refining
margins, or crack spreads, on approximately 17.8 million barrels of fuel
products through December 2015 at an average refining margin of $26.74 per
barrel with average refining margins ranging from a low of $23.77 per barrel in
the first quarter of 2013 to a high of $29.55 per barrel in the fourth quarter
of 2013. Please refer to Note 7 under Item 8 "Financial Statements and
Supplementary Data - Notes to Consolidated Financial Statements" and Item 7A
"Quantitative and Qualitative Disclosures About Market Risk - Commodity Price
Risk" for detailed information regarding our derivative instruments and our
commodity price.
Our management uses several financial and operational measurements to analyze
our performance. These measurements include the following:
• sales volumes;
• production yields; and
• specialty products and fuel products gross profit.
Sales volumes. We view the volumes of specialty products and fuel products sold
as an important measure of our ability to effectively utilize our operating
assets. Our ability to meet the demands of our customers is driven by the
volumes of crude oil and feedstocks that we run at our facilities. Higher
volumes improve profitability both through the spreading of fixed costs over
greater volumes and the additional gross profit achieved on the incremental
volumes.
Production yields. In order to maximize our gross profit and minimize lower
margin by-products, we seek the optimal product mix for each barrel of crude oil
we refine or feedstocks we, or third parties, process, which we refer to as
production yield.
Specialty products and fuel products gross profit. Specialty products and fuel
products gross profit are important measures of our ability to maximize the
profitability of our specialty products and fuel products segments. We define
specialty products and fuel products gross profit as sales less the cost of
crude oil and other feedstocks and other production-related expenses, the most
significant portion of which includes labor, plant fuel, utilities, contract
services, maintenance, depreciation and processing materials. We use specialty
products and fuel products gross profit as indicators of our ability to manage
our business during periods of crude oil and natural gas price fluctuations, as
the prices of our specialty products and fuel products generally do not change
immediately with changes in the price of crude oil and natural gas. The increase
in selling prices typically lags behind the rising costs of crude oil feedstocks
for specialty products. Other than plant fuel, production-related expenses
generally remain stable across broad ranges of throughput volumes, but can
fluctuate depending on maintenance activities performed during a specific
period.
Our fuel products segment gross profit may differ from a standard U.S. Gulf
Coast, Group 3, PADD 4 Billings, Montana or 3/2/1 and 2/1/1 market crack spreads
due to many factors, including derivative activities to hedge both our fuel
products segment revenues and the cost of crude oil reflected in gross profit,
our fuel products mix as shown in our production table being different than the
ratios used to calculate such market crack spreads, the allocation of by-product
(primarily asphalt) losses to the fuel products segment, operating costs
including fixed costs and actual crude oil costs differing from market indices
and our local market pricing differentials for fuel products in the Shreveport,
Louisiana, Superior, Wisconsin and Great Falls, Montana vicinities as compared
to U.S. Gulf Coast, Group 3 and PADD 4 Billings, Montana postings, respectively.
In addition to the foregoing measures, we also monitor our selling and general
and administrative expenditures.
Results of Operations
The following table sets forth information about our combined operations.
Facility production volume differs from sales volume due to changes in
inventories and the sale of purchased fuel product blendstocks such as ethanol
and biodiesel in our fuel products segment. The tables include the results of
operations at our Superior refinery commencing October 1, 2011, Missouri
facility commencing January 3, 2012, TruSouth facility commencing January 6,
2012, Royal Purple facility commencing July 3, 2012 and Montana refinery
commencing October 1, 2012.
Year Ended December 31,
2012 2011 2010
(In bpd)
Total sales volume (1) 97,789 66,134 55,668
Total feedstock runs (2) 97,600 69,295 55,957
Facility production: (3)
Specialty products:
Lubricating oils 14,524 14,427 13,697
Solvents 9,332 10,508 9,347
Waxes 1,280 1,269 1,220
Packaged and synthetic specialty products (4) 1,351 - -
Fuels 669 556 1,050
Asphalt and other by-products 14,219 10,090 6,907
Total specialty products 41,375 36,850 32,221
Fuel products:
Gasoline 24,394 13,409 8,754
Diesel 22,438 14,721 10,800
Jet fuel 4,325 4,520 5,004
Heavy fuel oils and other 3,640 1,409 535
Total fuel products 54,797 34,059 25,093
Total facility production (3) 96,172 70,909 57,314
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(1) Total sales volume includes sales from the production at our facilities and certain third-party facilities pursuant to supply and/or processing agreements, and sales of inventories. Total sales volume includes the sale of purchased fuel product blendstocks such as ethanol and biodiesel as components of finished fuel products in our fuel products segment sales.
The increase in total sales volume in 2012 compared to 2011 is due primarily to
incremental sales of fuel products, asphalt and packaged and synthetic specialty
products subsequent to the Superior, Missouri, TruSouth, Royal Purple and
Montana Acquisitions. The increase in total sales volume in 2011 compared to
2010 is due primarily to incremental sales of fuel products subsequent to the
Superior Acquisition on September 30, 2011, as well as our decision to increase
crude oil run rates at our facilities overall during 2011 because of the
favorable economics of running additional barrels.
(2) Total feedstock runs represent the barrels per day of crude oil and other
feedstocks processed at our facilities and at certain third-party facilities
pursuant to supply and/or processing agreements.
The increase in total feedstock runs in 2012 compared to 2011 is due primarily
to incremental feedstock runs from the Superior, Missouri, TruSouth, Royal
Purple and Montana Acquisitions. The increase in total feedstock runs in 2011
compared to 2010 is due primarily to incremental feedstock runs from the
acquisition of the Superior refinery on September 30, 2011, our decision to
increase feedstock run rates at our facilities overall during 2011 because of
the favorable economics of running additional barrels and the failure of an
environmental operating unit at our Shreveport refinery during the first quarter
of 2010 which impacted run rates in 2010, partially offset by the impact of the
approximately three week shutdown during May and June 2011 of the ExxonMobil
crude oil pipeline serving our Shreveport refinery resulting from the
Mississippi River flooding occurring during the period.
(3) Total facility production represents the barrels per day of specialty
products and fuel products yielded from processing crude oil and other
feedstocks at our facilities and at certain third-party facilities pursuant
to supply and/or processing agreements. The difference between total facility
production and total feedstock runs is primarily a result of the time lag
between the input of feedstocks and production of finished products and
volume loss.
The increase in total facility production in 2012 over 2011 is due primarily to
the operational items discussed above in footnote 2 of this table. The increase
in total facility production in 2011 over 2010 is due primarily to increased
feedstock runs from the acquisition of the Superior refinery on September 30,
2011 and increased feedstock runs at our facilities overall, as discussed above
in footnote 2 of this table.
(4) Represents packaged and synthetic specialty products from our Royal Purple,
TruSouth and Missouri facilities.
The following table reflects our consolidated results of operations and includes the non-GAAP financial measures EBITDA, Adjusted EBITDA and Distributable Cash Flow. For a reconciliation of EBITDA, Adjusted EBITDA and Distributable Cash Flow to net income and net cash provided by operating activities, our most directly comparable financial performance and liquidity measures calculated in accordance with GAAP, please read "- Non-GAAP Financial Measures."
Year Ended December 31,
2012 2011 2010
(In thousands)
Sales $ 4,657,282 $ 3,134,923 $ 2,190,752
Cost of sales 4,144,105 2,860,793 1,992,003
Gross profit 513,177 274,130 198,749
Operating costs and expenses:
Selling 41,556 12,237 8,436
General and administrative 60,904 38,599 26,788
Transportation 107,900 94,187 85,471
Taxes other than income taxes 9,073 5,661 4,601
Insurance recoveries - (8,698 ) -
Other 7,816 6,852 1,963
Operating income 285,928 125,292 71,490
Other income (expense):
Interest expense (85,573 ) (48,747 ) (30,497 )
Debt extinguishment costs - (15,130 ) -
Realized gain (loss) on derivative
instruments 9,452 (7,909 ) (7,704 )
Unrealized loss on derivative
instruments (3,787 ) (10,383 ) (15,843 )
Other 470 842 (147 )
Total other expense (79,438 ) (81,327 ) (54,191 )
Income before income taxes 206,490 43,965 17,299
Income tax expense 753 929 598
Net income $ 205,737 $ 43,036 $ 16,701
EBITDA $ 383,732 $ 170,851 $ 108,083
Adjusted EBITDA $ 404,610 $ 211,020 $ 138,462
Distributable Cash Flow $ 281,125 $ 127,158 $ 76,202
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Year Ended December 31, 2012 Compared to Year Ended December 31, 2011
Sales. Sales increased $1,522.4 million, or 48.6%, to $4,657.3 million in 2012
from $3,134.9 million in 2011. The results of operations related to the Superior
and Montana Acquisitions have been included in both segments since the dates of
acquisition, September 30, 2011 and October 1, 2012, respectively. The results
of operations related to the Missouri, TruSouth and Royal Purple Acquisitions
have been included in the specialty products segment since the dates of
acquisition, January 3, 2012, January 6, 2012 and July 3, 2012, respectively.
Sales for each of our principal product categories in these periods were as
follows:
Year Ended December 31,
2012 2011 % Change
(Dollars in thousands, except per barrel data)
Sales by segment:
Specialty products:
Lubricating oils $ 1,007,928 $ 947,798 6.3 %
Solvents 491,114 495,934 (1.0 )%
Waxes 142,765 143,111 (0.2 )%
Packaged and synthetic specialty
products (1) 161,673 - - %
Fuels (2) 2,029 3,432 (40.9 )%
Asphalt and by-products (3) 426,093 217,351 96.0 %
Total specialty products $ 2,231,602 $ 1,807,626 23.5 %
Total specialty products sales volume
(in barrels) 13,964,000 11,296,000 23.6 %
Average specialty products sales price
per barrel $ 159.81 $ 160.02 (0.1 )%
Fuel products:
Gasoline $ 1,213,247 $ 649,098 86.9 %
Diesel 1,081,088 671,088 61.1 %
Jet fuel 211,360 172,565 22.5 %
Heavy fuel oils and other (4) 125,821 46,297 171.8 %
Hedging activities loss (205,836 ) (211,751 ) (2.8 )%
Total fuel products $ 2,425,680 $ 1,327,297 82.8 %
Total fuel products sales volume (in
barrels) 21,729,000 12,843,000 69.2 %
Average fuel products sales price per
barrel (excluding hedging activities) $ 121.11 $ 119.84 1.1 %
Average fuel products sales price per
barrel (including hedging activities
loss) $ 111.63 $ 103.35 8.0 %
Total sales $ 4,657,282 $ 3,134,923 48.6 %
Total sales volume (in barrels) 35,693,000 24,139,000 47.9 %
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(1) Represents packaged and synthetic specialty products from the Royal Purple, TruSouth and Missouri facilities.
(2) Represents fuels produced in connection with the production of specialty products at the Princeton and Cotton Valley refineries.
(3) Represents asphalt and other by-products produced in connection with the production of specialty and fuel products at the Shreveport, Superior, Montana, Princeton and Cotton Valley refineries.
(4) Represents heavy fuel oils and other products produced in connection with the production of fuels at the Shreveport, Superior and Montana refineries.
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