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| IART > SEC Filings for IART > Form 10-K on 26-Feb-2013 | All Recent SEC Filings |
26-Feb-2013
Annual Report
The following discussion and analysis of our financial condition and results of
operations should be read together with the selected consolidated financial data
and our financial statements and the related notes appearing elsewhere in this
report. This discussion and analysis contains forward-looking statements that
involve risks, uncertainties and assumptions. Our actual results may differ
materially from those anticipated in these forward-looking statements as a
result of many factors, including but not limited to those under the heading
"Risk Factors."
GENERAL
Integra is a world leader in medical devices focused on limiting uncertainty for
surgeons so they can concentrate on providing the best patient care. Integra
provides customers with clinically relevant, innovative and cost-effective
products that improve the quality of life for patients. We focus on cranial and
spinal procedures, small bone and joint injuries, the repair and reconstruction
of soft tissue, and instruments for surgery.
We manage our business through a combination of product groups and geography,
and accordingly, we report our financial results under five reportable segments
- U.S. Instruments, U.S. Neurosurgery, U.S. Extremities, U.S. Spine and Other
(which consists of our U.S. Spine, U.S. Orthobiologics and Private Label
businesses) and International.
We present revenues in the following three product categories: Orthopedics,
Neurosurgery and Instruments. Our orthopedics products group includes specialty
metal implants for surgery of the extremities, shoulder and spine,
orthobiologics products for repair and grafting of bone, dermal regeneration
products and tissue-engineered wound dressings and nerve and tendon repair
products. Our neurosurgery products group includes, among other things, dural
grafts that are indicated for the repair of the dura mater, ultrasonic surgery
systems for tissue ablation, cranial stabilization and brain retraction systems,
systems for measurement of various brain parameters and devices used to gain
access to the cranial cavity and to drain excess cerebrospinal fluid from the
ventricles of the brain. Our instruments products group includes a wide range of
specialty and general surgical and dental instruments and surgical lighting for
sale to hospitals, outpatient surgery centers, and physician, veterinarian and
dental practices.
We manufacture many of our products in plants located in the United States,
Puerto Rico, France, Germany, Ireland, the United Kingdom and Mexico. We also
source most of our handheld surgical instruments and specialty metal and
pyrocarbon implants through specialized third-party vendors.
In the United States, we have several sales channels. We sell orthopedics
products through a large direct sales organization and through specialty
distributors focused on their respective surgical specialties. Neurosurgery
products are sold through directly employed sales representatives. Instruments
products are sold through two sales channels, both directly and through
distributors and wholesalers, depending on the customer call point. We sell in
the international markets through a combination of a direct sales organization
and distributors.
We also market certain products through strategic partners in the United States.
Our objective is to become a multi-billion dollar diversified global medical
technology company that helps patients by limiting uncertainty for medical
professionals, and is a high-quality investment for shareholders. We will
achieve these goals by delivering on our Brand Promises to our customers
worldwide and by becoming a top player in all markets in which we compete. Our
strategy includes the following key elements: geographic expansion, disciplined
focus and execution, global quality assurance and acquiring or in-licensing
products that fit existing sales channels, margin expansion and leveraging
platform synergies.
We aim to achieve growth in our revenues while maintaining strong financial
results. While we pay attention to any meaningful trend in our financial
results, we pay particular attention to measurements that are indicative of
long-term profitable growth. These measurements include (1) revenue growth
(including internal growth and by acquisitions), (2) gross margins on total
revenues, (3) operating margins (which we aim to continually expand as we
leverage our existing infrastructure), (4) earnings before interest, taxes,
depreciation, and amortization, and (5) earnings per diluted share of common
stock.
We believe that we are particularly effective in the following aspects of our
business:
• Regenerative Medicine Platform. We have developed numerous product lines
through our proprietary collagen matrix and demineralized bone matrix
technologies that are sold through every one of our sales channels.
• Diversification and Platform Synergies. Each of our three selling platforms contributes a different strength to our core business. Orthopedics enables us to grow our top line and increase gross margins. Neurosurgery provides stable growth as a market with few elective procedures. The Instruments business has a strong capacity to generate cash flows. We have unique synergies among these platforms, such as our regenerative medicine technology, instrument sourcing capabilities, and Group Purchasing Organization ("GPO") contract management.
• Unique Sales Footprint. Our sales footprint provides us with a unique set of customer call-points and synergies. Each of our sales channels can benefit from the GPO and Integrated Delivery Network ("IDN") relationships that our Instruments group manages. We have market-leading products for neurosurgeons, many of whom also perform spine surgeries, and we have yet to fully leverage those relationships to sell our spine products. We also have clinical expertise across all of our channels in the United States, and have an opportunity to expand and leverage this expertise in markets worldwide.
• Ability to Change and Adapt. Our corporate culture is truly what enables us to adapt and reinvent ourselves. We have demonstrated that we can quickly and profitably integrate new products and businesses. This core strength has made it possible for us to grow over the years, and is key to our ability to grow into a multi-billion dollar company.
ACQUISITIONS
Our strategy for growing our business includes the acquisition of complementary
product lines and companies. Our recent acquisitions of businesses, assets and
product lines may make our financial results for the year ended December 31,
2012 not directly comparable to those of the corresponding prior-year period.
See Note 3, "Acquisitions and Pro Forma Results" to our consolidated financial
statements for a further discussion.
From January 2010 through December 2012, we acquired the following businesses,
assets and product lines:
In September 2011, we acquired Ascension Orthopedics, Inc. ("Ascension") for
$66.0 million, which includes amounts paid for working capital adjustments of
$0.2 million less amounts received from our escrow of $0.7 million. Ascension,
based in Austin, Texas, develops and distributes a range of implants for the
shoulder, elbow, wrist, hand, foot and ankle. In particular, Ascension adds a
significant number of new and differentiated products to our extremities
portfolio and access to the shoulder market.
In May 2011, we acquired SeaSpine, Inc. ("SeaSpine") for approximately $88.7
million, which includes amounts paid for working capital adjustments of $0.3
million and indemnification holdbacks totaling $7.4 million, all of which was
released to the seller prior to December 31, 2012. SeaSpine, based in Vista,
California, offers spinal fusion products to customers across the U.S. and in
select markets in Europe. The addition of the SeaSpine business effectively
doubled our distribution footprint and customer base in the U.S. spine hardware
market.
In September 2010, we acquired certain assets as well as the distribution rights
for our extremity reconstruction product lines in Australia from Culley
Investments Pty. Ltd. ("Culley") for approximately $1.6 million (1.7 million
Australian dollars) in cash. For eight years, Culley had been our distributor of
these products in Australia. The acquisition provides us with the ability to
sell orthopedic products directly to our Australian customers.
In May 2010, we acquired certain assets and liabilities of the surgical
headlight business of Welch Allyn, Inc. ("Welch") for approximately $2.4 million
in cash and $0.2 million of working capital adjustments. The acquired assets
have furthered our goal of expanding our reach into the surgical headlight
market.
FACILITY OPTIMIZATION ACTIVITIES
As a result of our ongoing acquisition strategy and significant growth in recent
years, we have undertaken cost-saving initiatives to consolidate manufacturing
and distribution facilities and transfer activities, implement a global
enterprise resource planning system, eliminate duplicative positions, realign
various sales and marketing activities, and to expand and upgrade production
capacity for our regenerative medicine products.
While we expect a positive impact from ongoing restructuring, integration and
manufacturing transfer and expansion activities, such results remain uncertain.
MANAGEMENT CHANGES
On December 20, 2011, the Company's Board of Directors approved the following
changes that went into effect on January 3, 2012: (i) Peter Arduini was promoted
from the role of President and Chief Operating Officer to the role of President
and Chief Executive Officer ("CEO"), and was appointed to the Board of
Directors, (ii) Stuart Essig was appointed Executive Chairman of the Board of
Directors, and (iii) Richard Caruso, the former Chairman of the Board of
Directors, remained as a director of the Company.
On June 7, 2012, Stuart Essig terminated his employment with the Company and ceased to serve as Executive Chairman of the Board of Directors and as an officer or employee of the Company and its subsidiaries and affiliates. Mr. Essig continues to serve as Chairman of the Board of Directors and as a non-employee member of the Board.
RESULTS OF OPERATIONS
Executive Summary
Net income in 2012 was $41.2 million, or $1.44 per diluted share, as compared to
$28.0 million, or $0.95 per diluted share in 2011 and $65.7 million, or $2.17
per diluted share in 2010.
Revenues over the past three years increased approximately $50.0 million each
year, which generated approximately $20.0 to $35.0 million of additional gross
margin. Costs and expenses increased sequentially as new headcount, especially
in selling general and administrative, joined the Company either through
acquisitions or new hires. Costs and expenses in 2011 included an incremental
stock-based compensation expense of $13.3 million related to our former CEO's
employment agreement and the accelerated vesting of awards upon appointment of
our new CEO. These items result in our operating income declining from 2010 to
2011 and increasing from 2011 to 2012.
Changes in income before taxes result from the operating items described above
and changes in interest expense, which increased in 2011 and decreased in 2012
as our 2012 convertible notes matured and a portion of our interest cost was
capitalized in our construction in progress balance. See Note 2 "Summary of
Significant Accounting Policies - Out-of-Period Adjustment" to our consolidated
financial statements for a further discussion.
Income tax expense declined sharply in 2011 and increase again in 2012 in
response to significant changes in U.S. income. These items result in our net
income declining from 2010 to 2011 and increasing from 2011 to 2012.
Special Charges
Income before taxes includes the following special charges:
Years Ended December 31,
SPECIAL CHARGES 2012 2011 2010
(In thousands)
Plainsboro, New Jersey manufacturing facility
remediation costs $ 7,939 $ 5,830 $ -
Global ERP implementation charges 16,384 17,068 3,462
Facility optimization charges 10,098 2,956 1,676
Certain employee termination charges 1,356 2,705 1,498
Discontinued product lines charges 1,368 3,926 506
Acquisition-related charges 2,808 5,253 2,509
Impairment charges 141 2,648 856
European entity restructuring charges - 378 1,329
Convertible debt non-cash interest (1) 8,520 10,521 7,125
Certain executive compensation charges - 13,391 2,188
Financing charges - 790 -
Total $ 48,614 $ 65,466 $ 21,149
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(1) The 2012 amount has been reduced by $1.6 million, representing the non-cash interest that was capitalized as a component of the historical cost of assets constructed for the Company's own use. See Note 2 "Summary of Significant Accounting Policies" for more information.
The items reported above are reflected in the consolidated statements of operations as follows:
Years Ended December 31,
2012 2011 2010
(In thousands)
Cost of goods sold $ 16,425 $ 13,418 $ 3,642
Research and development - 669 102
Selling, general and administrative 23,669 37,420 9,424
Intangible asset amortization - 2,648 856
Interest expense 8,520 11,311 7,125
Total $ 48,614 $ 65,466 $ 21,149
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We typically define special charges as items for which the amounts and/or timing
of such expenses may vary significantly from period to period, depending upon
our acquisition, integration and restructuring activities, and for which the
amounts are non-cash in nature, or for which the amounts are not expected to
recur at the same magnitude as we implement certain tax planning strategies. We
believe that given our ongoing strategy of seeking acquisitions, our continuing
focus on rationalizing our existing manufacturing and distribution
infrastructure and our continuing review of various product lines in relation to
our current business strategy, some of the special charges discussed above could
recur with similar materiality in the future. In 2010 we began investing
significant resources in the global implementation of a single enterprise
resource planning system. We began capitalizing certain costs for the project
starting in 2011 and continued to do so in 2012.
We believe that the separate identification of these special charges provides
important supplemental information to investors regarding financial and business
trends relating to our financial condition and results of operations. Investors
may find this information useful in assessing comparability of our operating
performance from period to period, against the business model objectives that
management has established, and against other companies in our industry. We
provide this information to investors so that they can analyze our operating
results in the same way that management does and to use this information in
their assessment of our core business and valuation of Integra.
Update on Remediation Activities
Remediation activities in our regenerative medicine facility in Plainsboro, New
Jersey affected revenues and gross margin in the year 2012. We received a
warning letter from the FDA in December 2011, related to quality systems and
compliance issues at that plant. The letter resulted from an inspection held at
that facility in August 2011, and did not identify any new observations that
were not provided in the Form 483 that followed the inspection. The warning
letter did not restrict our ability to manufacture or ship products, nor did it
require the recall of any product. In June and July 2012, the FDA again
inspected the regenerative medicine facility. The second inspection closed out
on July 30, 2012 and a FDA Form 483 Inspectional Observations was issued. We
have been addressing the Form 483 observations, warning letter citations and
communicating with the FDA on a monthly basis. Our efforts with respect to
closing out the warning letter are well along, and we do not expect the FDA to
return for another inspection at this facility until some time in 2013.
Since August 2011, we have undertaken significant efforts to remediate the
observations that the FDA has made and continue to do so, including both capital
investment for new equipment, leasehold improvements and incremental spending to
improve or revise quality systems. We expensed approximately $7.9 million and
$5.8 million in the year ended December 31, 2012 and 2011, respectively. In
2012, the $7.9 million in expenses consisted of $3.2 million of expenses
associated with remediation of the Plainsboro, New Jersey collagen device
facility and $4.7 million for unplanned idle time and underutilization. In 2011,
the $5.8 million in expenses, consisted of $2.1 million of expenses related to
remediation and $3.7 million for unplanned idle time and underutilization. The
capital expenditures directed to the remediation of our regenerative medicine
facility were $5.2 million and $2.3 million for the years ended December 31,
2012 and 2011, respectively. In 2013, we expect to spend between $1.5 million
and $2.0 million in the Plainsboro facility and have remediation activities
completed by the end of the second quarter.
The FDA inspected our neurosurgery manufacturing facility in Andover, England in June 2012. Subsequently, on November 5, 2012, we received a warning letter from the FDA dated November 1, 2012 related to quality systems issues at the Andover manufacturing facility. The warning letter identified violations related to corrective and preventative actions, process validations, internal quality audits, and internal review of the suitability and effectiveness of the quality system at defined intervals. We filed the FDA warning letter as an exhibit to a Current Report on Form 8-K on November 13, 2012. Since the conclusion of the FDA inspection in June 2012, we have undertaken significant efforts to remediate the observations that the FDA has made and continue to do so. We are providing the FDA with monthly status reports and working cooperatively with the FDA to resolve any outstanding issues.
On February 14, 2013, we received a warning letter from the FDA relating to
quality systems issues at our manufacturing facility located in Anasco, Puerto
Rico. The letter resulted from an inspection conducted at that facility during
October and November 2012. On February 15, 2013 we stopped distribution of our
collagen products manufactured in the Anasco facility in order to confirm that
we had successfully validated all such products and engaged a third-party
consultant having appropriate quality system regulations expertise to confirm
such validations. On February 22, 2013 the third-party consultant certified the
completeness of such validations and we resumed distribution of collagen
products from the Anasco facility. We continue to assess and address warning
letter citations and will provide our response to the FDA by March 8, 2013 after
which we will provide periodic status reports and work cooperatively with the
FDA to resolve any outstanding issues.
Revenues and Gross Margin
Our revenues and gross margin on product revenues were as follows:
Years Ended December 31,
2012 2011 2010
(In thousands)
Orthopedics $ 369,312 $ 328,933 $ 290,274
Neurosurgery 277,527 272,538 263,147
Instruments 184,032 178,607 178,647
Total revenues 830,871 780,078 732,068
Cost of goods sold 314,427 299,150 268,188
Gross margin on total revenues $ 516,444 $ 480,928 $ 463,880
Gross margin as a percentage of total revenues 62.2 % 61.7 % 63.4 %
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Revenues by Reportable Segment
Net sales by reportable segment for the three years ended December 31, 2012,
2011 and 2010 are as follows:
Years Ended December 31,
2012 2011 2010
(In thousands)
U.S. Neurosurgery $ 171,278 $ 165,652 $ 165,606
U.S. Instruments 162,323 155,833 157,853
U.S. Extremities 122,847 98,109 89,529
U.S. Spine and Other 190,546 174,479 152,274
International * 183,877 186,005 166,806
Total revenues $ 830,871 $ 780,078 $ 732,068
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* The Company attributes revenue to geographic areas based on the location of
the customer. There are certain revenues managed by the various U.S. segments
above that are generated from non-U.S. customers and therefore included in
Europe and the Rest of World revenues.
Revenues
Year Ended December 31, 2012 Compared with Year Ended December 31, 2011.
For the year ended December 31, 2012, total revenues increased by $50.8 million
or 7%, to $830.9 million from $780.1 million during the prior year. Domestic
revenues increased by 9% to $642.8 million and were 77% of total revenues for
the year ended December 31, 2012. International revenues were essentially flat
at $188.1 million as compared to 2011. Foreign exchange fluctuations, arising
primarily from a weaker euro throughout the year compared to the U.S. dollar,
accounted for a $6.8 million decrease in revenues for the year ended December
31, 2012. On a constant currency basis, our overall revenues increased 7%
compared to 2011.
U.S. Neurosurgery revenues were $171.3 million, an increase of 3% from the prior
year. The increase resulted from stronger sales of our market-leading duraplasty
products and cranial stabilization products and strength in our critical care.
U.S. Instruments revenues were $162.3 million, an increase of 4% from the prior
year. We continued to experience strong sales within instruments, largely driven
by strength in our acute care sales channel, and continued growth of our LED
surgical headlamp product, which was launched in late 2011, and sales to our
alternate site customers.
U.S. Extremities revenues were $122.8 million, an increase of 25% from the prior
year. This growth resulted primarily from significant increases in sales of our
dermal and wound care products. Sales of our metal implants also increased more
than 30%, especially products for the foot and ankle and hand and wrist, in part
because of the acquisition of Ascension Orthopedics in September 2011.
U.S. Spine and Other revenues, which include our Spine hardware, orthobiologics
and private label products, were $190.5 million, an increase of 9% from the
prior year. We continued double digit growth in our orthobiologics business, led
by a strong demand for our EVO3 and Integra Mozaik products. Our sales team has
been focusing on signing up new distributors, essential to our incremental
growth, and as a result we have seen some increases in sales. Our Spine hardware
products also experienced double-digit growth over last year despite continuing
price erosion because of increasing competition, in part because of the
acquisition of SeaSpine in May 2011.
International segment revenues were $183.9 million, down 1% from the prior year.
Foreign currency fluctuations, arising primarily from a weaker euro throughout
the year, compared to the U.S. dollar in 2011, accounted for a $6.8 million
decrease in the revenue for the year ended December 31, 2012. Our sales in
Europe declined 6%, but on a constant currency basis sales would have been in
line with prior year. We saw decreases in capital spending as European hospitals
continued to control costs and manage their budgets. Our Rest of World markets
posted a 5% increase. The Neurosurgery and Extremities product categories
posted the strongest performances from a product standpoint. We continue to
expand our growth in China as we transition to a new distribution network.
With our global reach, we generate revenues in multiple foreign currencies,
including euros, British pounds, Swiss francs, Canadian dollars, Japanese yen
and Australian dollars. Accordingly, we will experience currency exchange risk
with respect to those foreign currency denominated revenues.
Year Ended December 31, 2011 Compared with Year Ended December 31, 2010.
For the year ended December 31, 2011, total revenues increased by $48.0 million
or 7%, to $780.1 million from $732.1 million during the prior year. Domestic
revenues increased by 5% to $590.0 million and were 76% of total revenues for
the year ended December 31, 2011. International revenues increased $19.4 million
to $190.1 million, an increase of 11% compared to 2010. Foreign exchange
fluctuations, arising primarily from a stronger euro during the second and third
quarters of 2011 and a stronger Australian dollar throughout the year compared
to the U.S. dollar than in 2010, accounted for a net $7.9 million increase in
revenues for the year ended December 31, 2011. On a constant currency basis, our
overall revenues increased 6% compared to 2010.
U.S. Neurosurgery revenues were $165.7 million, in line with the prior year. We
experienced strong sales of neuromonitoring devices used in the critical care
setting and duraplasty products. During 2010, we had higher than normal sales
levels in neurosurgery, especially with our tissue ablation products as the
rebound from the early stages of the global economic slowdown in 2009 was
realized. The strong comparable from 2010 muted some of the 2011 increases in
revenues.
U.S. Instruments revenues were $155.8 million, a slight decrease from the prior
year. Our sales growth in surgical lighting was offset by weakness in sales of
both hospital and alternate site instruments. In the alternate site channel, our
largest distributors purchased fewer instruments in the fourth quarter in order
to reduce their inventories at the end of the year. That said, our distributors
were selling our instruments to their final customers at consistent levels, and
as a result, we believed that we were not losing market share. Normal buying
patterns returned in the second half of 2012 once our distributors attained
their desired inventory levels. On the acute care side, new ambulatory surgery
centers and hospital starts during 2011 had a smaller impact when compared to
2010.
U.S. Extremities revenues were $98.1 million, an increase of 10% from the prior
year. The impact of our acquisition of Ascension drove most of this increase in
revenue. Sales of engineered regenerative medicine products for skin and wound
repair also increased over the full year 2010. Remediation work in our
Plainsboro, New Jersey facility resulted in shortages of our regenerative
medicine products because the part of the plant that manufactures these products
was out of production in December of 2011.
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