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| PPG > SEC Filings for PPG > Form 10-K on 21-Feb-2013 | All Recent SEC Filings |
21-Feb-2013
Annual Report
Financial Condition and Results of Operations
Separation of PPG's commodity chemicals business and merger of that business
with Georgia Gulf Corporation and agreement to acquire the North American
architectural coatings business of Akzo Nobel N.V.
Recently PPG took two major steps in its strategic transformation into a more
focused coatings and specialty materials company.
On January 28, 2013, PPG completed the separation of its commodity chemicals
business and the merger of the subsidiary holding the PPG commodity chemicals
business with a subsidiary of the Georgia Gulf Corporation ("Georgia Gulf"). The
combined company formed by uniting Georgia Gulf with PPG's former commodity
chemicals business is named Axiall Corporation. PPG holds no ownership interest
in Axiall Corporation. Refer to Note 25, "Separation and Merger Transaction"
under Item 8 of this Form 10-K for financial information relating to this
transaction.
In addition, in December 2012 PPG entered into an agreement to acquire the North
American architectural coatings business of Akzo Nobel N.V. in a deal valued at
$1.05 billion. The acquisition, which is currently expected to close in the
first half of 2013, includes the acquisition of a number of leading brands and
approximately 600 paint stores in the United States, Canada and the Caribbean.
With regard to this pending acquisition, the statutory waiting period prescribed
by the Hart-Scott-Rodino Antitrust Improvements Act of 1976, as amended, expired
on February 1, 2013. Canadian competition clearance and Investment Canada Act
approval remain pending.
Performance in 2012 compared with 2011
Performance Overview
Net sales in 2012 totaled $15,200 million compared to $14,885 million in 2011,
an increase of 2%. Higher selling prices increased sales 2%, higher volumes
increased sales 1% and acquisitions contributed 2% to sales. These increases
were partially offset by 3% from negative foreign currency impact. Sales volumes
varied significantly by region, with volume growth in North America of nearly 5%
and modest growth in emerging regions. European volumes declined 4% versus the
prior year period with every coatings business except aerospace experiencing
sluggish end-use market conditions. Improved selling prices were achieved in
each of the three coatings segments and Optical and Specialty Materials. In our
coatings segments, higher selling prices were in response to persistent raw
material and other cost inflation. The unfavorable currency impact was primarily
driven by the U.S. dollar strengthening against the Euro and Latin American
currencies.
Increased demand was driven by stronger industrial production activity, which
aided many of our businesses. The global industrial recovery varied by region
and end use market in 2012. North American growth was led by strength in the
automotive OEM, aerospace and architectural coatings businesses. Automotive OEM
coatings volumes were up year over year outpacing growth in industry demand.
Aerospace coatings end-use market growth has remained strong. U.S. architectural
coatings growth has been supported by
182012 PPG ANNUAL REPORT AND FORM 10-K
improvement in construction spending, as U.S. residential construction improved
throughout the year following several anemic years. Mild weather early in 2012
also aided U.S. architectural coatings volumes. Sluggish end-use market
conditions in Europe were largely offset by incremental sales from acquired
businesses in the region. Growth rates in Asia in 2012 were reduced by the low
level of marine original-equipment new ship builds; however, aiding growth in
Asia was strength in China auto production and the packaging business as well as
the absence of the Thailand floods, which particularly impacted optical products
in late 2011. Higher selling prices in every coatings reportable segment and the
Optical and Specialty Materials segment in 2012 were somewhat offset by pricing
declines in Commodity Chemicals and Glass reportable segments. In our coatings
segments, prices were increased in response to persistent raw material cost
inflation. The Commodity Chemicals segment's pricing declines reflect lower
chlorine pricing, offset partially by higher caustic pricing reflecting solid
demand and low caustic inventory levels throughout the year. The Glass segment's
pricing was down, reflecting weaker global fiber glass demand.
Cost of sales, exclusive of depreciation and amortization, decreased by $12
million in 2012 to $9,069 million compared to $9,081 million for 2011. The
decrease was due to the impact of currency translation and lower manufacturing
costs. These decreases were largely offset by the cost of sales of acquired
businesses, the cost of sales associated with the sales volume growth and the
negative impact of inflation. Cost of sales as a percentage of sales for 2012
was 59.7% down from 61.0% in 2011. The pricing for the Company's input costs
varied, as coatings input costs increased; however, lower natural gas and
ethylene pricing aided our Commodity Chemicals segment.
Selling, general and administrative expenses increased by $101 million in 2012
to $3,335 million as compared to 2011. The increase was due to increases from
acquisitions, overhead inflation and higher costs to support the sales volume
growth offset partially by the reduction in costs due to the impact of currency
translation and the benefit of our restructuring actions. These expenses
remained relatively flat as a percent of sales at 21.9% in 2012 and 21.7% in
2011 reflecting the benefits of our continuing effort to aggressively manage our
costs even as our sales volume increases.
The business restructuring charge of $208 million in 2012 represents the costs
associated with a restructuring plan focused on further reducing PPG's global
cost structure. The actions included in the restructuring plan delivered pretax
cost savings in the second half of 2012 of approximately $50 million and an
additional savings of $80 million expected in 2013. The savings are expected to
grow to an annual run rate of about $140 million following completion of these
actions in 2013.
Other charges increased to $232 million in 2012 as compared to $73 million in
2011, due largely to the $159 million environmental remediation charge recorded
in the first quarter of 2012 related primarily to costs at a former chromium
manufacturing plant and associated sites in Jersey City, New Jersey.
Other earnings decreased to $149 million in 2012 as compared to $177 million in
2011. This decrease was primarily
due to $26 million of lower equity earnings, primarily from our Asian fiber
glass joint ventures, reflecting demand decline in the consumer electronics
market.
The effective tax rate on pretax earnings was approximately 24% in 2012 and
2011. The effective tax rate for the year ended December 31, 2012 includes tax
benefits of $60 million or approximately 38% on the $159 million charge for
environmental remediation costs, $45 million or approximately 21% on the $208
million business restructuring charge, $2 million or approximately 29% for
expenses of $6 million stemming from the acquisition of Dyrup A/S in Europe and
Colpisa in Latin America, and $3 million or 11% on certain business separation
and acquisition related costs of $26 million. The 2011 rate includes a benefit
of $12 million resulting from a favorable tax audit settlement. The 2011 rate
also includes the impact of the non-taxable bargain purchase gain resulting from
the Equa-Chlor acquisition. The effective tax rate on the remaining pre-tax
earnings was 25% in 2012 and 2011.
Diluted earnings-per-share for 2012 were $6.06. Excluding the charges related to
business restructuring and environmental remediation, acquisition-related costs
and the costs related to the separation and merger transaction, adjusted diluted
earnings-per share for 2012 were $7.94. This compares to the 2011 diluted
earnings-per-share of $6.87. The increase in diluted earnings-per-share resulted
primarily from higher adjusted income before income taxes and a reduction in the
shares outstanding as a result of share repurchases in the second half of 2011
and first quarter of 2012. Average shares used to calculate earnings per share -
assuming dilution were 155.1 million in 2012 and 159.3 million in 2011.
Regulation G Reconciliation - Results from Operations
PPG Industries believes investors' understanding of the Company's operating
performance is enhanced by the disclosure of income before income taxes, net
income and earnings per diluted share adjusted for nonrecurring charges. PPG's
management considers this information useful in providing insight into the
company's ongoing operating performance because it excludes the impact of items
that cannot reasonably be expected to recur on an ongoing basis. Income before
income taxes, net income and earnings per diluted share adjusted for these items
are not recognized financial measures determined in accordance with U.S.
generally accepted accounting principles ("GAAP") and should not be considered a
substitute for income before income taxes, net income or earnings per diluted
share or other financial measures as computed in accordance with U.S. GAAP. In
addition, adjusted income before income taxes, adjusted net income and adjusted
earnings per diluted share may not be comparable to similarly titled measures as
reported by other companies.
2012 PPG ANNUAL REPORT AND FORM 10-K 19
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Table of Contents
Income before income taxes is reconciled to adjusted income before income taxes
below:
Year-ended December 31, 2012 Income Before Income
(Millions, except per share amounts) Taxes
Income before income taxes $ 1,402
Income before income taxes includes:
Pretax charges related to business restructuring 208
Pretax charges related to environmental remediation 159
Pretax charges related to the business separation- and
acquisition-related costs 26
Pretax charges related to the acquisition of Dyrup and Colpisa 6
Adjusted income before income taxes $ 1,801
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Net income (attributable to PPG) and earnings per share - assuming dilution (attributable to PPG) are reconciled to adjusted net income (attributable to PPG) and adjusted earnings per share - assuming dilution below:
Year-ended December 31, 2012 Net Income (Millions, except per share amounts) $ EPS Net income (attributable to PPG) $ 941 $ 6.06 Net income (attributable to PPG) includes: Charges related to business restructuring 163 1.06 Charges related to environmental remediation 99 0.64 Charges related to the business separation- and acquisition-related costs 23 0.15 Charges related to the acquisition of Dyrup and Colpisa 4 0.03 Adjusted net income $ 1,230 $ 7.94 |
Results of Reportable Business Segments
Net sales Segment income
(Millions) 2012 2011 2012 2011
Performance Coatings $ 4,752 $ 4,626 $ 744 $ 673
Industrial Coatings 4,379 4,158 590 438
Architectural Coatings -EMEA 2,147 2,104 145 123
Optical and Specialty Materials 1,202 1,204 348 326
Commodity Chemicals 1,688 1,732 372 370
Glass 1,032 1,061 63 97
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For Performance Coatings, 2012 sales were $4.8 billion, $126 million, or 3%, higher than 2011. The sales increase was comprised of 4% due to price, partially offset by a 2% decline due to the impact of foreign currency translation. Sales from acquired businesses contributed 1% to growth. Higher pricing was achieved by all the businesses in the segment reflecting continuing efforts to offset significant inflationary impacts over the past two years. Year-over-year segment sales volumes were nearly flat in 2012 with aerospace and architectural coatings business volume growth being offset by automotive refinish and protective and marine coatings business volume declines. Sales volume in the aerospace business continued to benefit from excellent end-use market growth despite increasingly difficult prior year comparable periods. U.S. architectural coatings were aided by early signs of a construction market recovery in the U.S. and mild weather early in 2012, offset by the absence of elevated sales in the prior year from the introduction of a new
product in the national account channel. Volumes declined in the automotive
refinish coatings business, particularly in Europe, and in the protective and
marine coatings business as lower marine new build volume was somewhat offset by
higher volume in protective coatings. Segment earnings grew to $744 million, a
$71 million, or 11%, improvement over prior year. Earnings improved as lower
costs, relating to benefits from PPG's restructuring and other cost management
actions, coupled with the effect from the higher sales were partly offset by
inflation, higher selling costs and the negative impact of foreign currency.
Looking ahead to the first quarter 2013, aerospace sales growth is expected to
continue, despite more difficult comparison periods due to consecutive years of
good industry growth. Challenging marine new-build conditions remain, and
favorable weather conditions during the first quarter 2012 present a difficult
comparable period for U.S. architectural coatings. Lastly, the segment is
expected to benefit from incremental savings from the previously announced
restructuring program and currency-translation impacts are expected to be
minimal given current exchange rates.
The Industrial Coatings segment's sales increased to $4.4 billion, up 5% from
the prior year. The sales increase was comprised of 3% due to price and 4% due
to volume offset by a 3% decrease due to currency translation. Sales from
acquisitions contributed 1% to the increase. The segment sales volume growth of
4% was driven by automotive OEM coatings growth especially in North America, due
in part to the recovery from the 2011 Japanese tsunami as well as continued
strength in China, offset by European economic weakness. The current year volume
gains by our automotive OEM coatings business outpaced industry growth.
Industrial and packaging coatings volumes were mixed by region. Europe was
weaker in both businesses. U.S. industrial coatings improved while emerging
region demand varied by end-use with markets aligned with construction activity
being down in Asia and Argentina being impacted by import restrictions. The
consumer electronics market in Asia was slower, but packaging volumes in Asia
improved. Emerging region sales were supplemented by sales from acquired
businesses and the reorganization of our joint venture in India. Segment
earnings of $590 million increased $152 million as the impact of higher pricing,
sales volume growth and manufacturing cost savings overcame the adverse impact
of inflation and higher overhead costs incurred to support growth. Restructuring
related cost savings also aided earnings in 2012.
Looking ahead to the first quarter 2013, higher year-over-year general
industrial activity is expected globally, aided by modest anticipated
improvement in Asia. Global automotive OEM vehicle production is expected to be
flat versus robust 2012 results, reflecting less global inventory build and a
more severe negative impact from lower European auto builds. However, PPG share
gains are expected to continue in this business. Ongoing PPG cost-management
actions are expected to continue, including incremental benefits from the 2012
restructuring program. Lastly, currency translation impact is expected to be
muted based on current exchange rates.
Architectural Coatings - EMEA segment sales were $2,147 million in 2012, up $43
million, or 2%, versus 2011. The
202012 PPG ANNUAL REPORT AND FORM 10-K
acquisition of Dyrup in January 2012 contributed 8% sales growth; however, sales
were negatively impacted by 7% due to the impact of foreign currency
translation. Pricing increased sales mid-single digit percents which was
substantially offset by volume declines due to market weakness throughout the
region. Segment earnings increased $22 million, to $145 million, due to lower
costs stemming from aggressive ongoing cost management and supplemented by the
cost benefits from PPG's restructuring actions and higher pricing. These
earnings improvements were reduced by the impact of lower sales volumes and cost
inflation. In addition, negative currency translation impact of $13 million was
largely offset by the absence of a $9 million charge in the prior year related
to a customer bankruptcy.
Looking ahead, we expect overall market conditions to remain challenging in the
region as we begin 2013. Implementation of previously announced restructuring
actions continues, with expanded benefits expected in the first quarter and full
year 2013. Currency translation impacts, which have been a significant headwind
for the segment, are expected to be minimal in the first quarter.
Optical and Specialty Materials segment 2012 sales were $1.2 billion,
essentially flat with sales in 2011. A 3% unfavorable impact of foreign currency
translation was offset by a 1% price increase and 2% volume growth. Optical
products achieved sales volume growth with the majority due to higher
Transitions® lens market penetration. Volumes were also aided by the absence of
the prior year negative impacts from extensive Thailand flooding that disrupted
optical customers and supply chains in the fourth quarter 2011. Silicas volumes
were down modestly year over year. Segment earnings grew by 7% to $348 million
as earnings improved in both businesses. The increase in earnings is primarily
due to higher sales volumes, overhead and manufacturing cost improvements,
including restructuring cost savings, and higher pricing. Earnings were reduced
by the negative impact of foreign currency translation and inflation.
Looking ahead, the absence of a segment sales recovery stemming from the 2011
Thailand flooding is expected to be somewhat offset in the first quarter 2013
with the favorable impact from the new Generation VII Transitions product
introduction. Modest silica demand growth is expected to continue. Currency
impacts are expected to be negligible based on current exchange rates.
As previously disclosed, PPG is currently in discussions with Essilor relating
to the future of PPG's and Essilor's joint venture, Transitions Optical. PPG
cannot predict the outcome of the discussions with Essilor with respect to the
future of Transitions Optical; however, PPG believes that possible outcomes may
include (1) a modification of the current joint venture structure, (2) a sale of
all or a portion of PPG's interests in Transitions Optical to Essilor, or (3) a
sale of all or a portion of Essilor's interests in Transitions Optical to PPG.
PPG cannot predict the timing of its discussions with Essilor but expects that
these discussions are likely to continue over the next several months.
Commodity Chemicals segment sales in 2012 versus the prior year declined by $44
million to $1,688 million while earnings increased $2 million to $372 million.
Sales decreased
due to lower chlorine selling prices in each quarter, outpacing higher
year-over-year caustic pricing achieved in each quarter this year. These price
declines were offset partially by higher year over year chlorine and caustic
volumes, as well as by the favorable sales impact of the May 2011 acquisition of
Equa-Chlor. Segment income was up slightly as the impact on earnings of lower
pricing was offset by lower energy, primarily natural gas, and raw material
costs. Lower manufacturing costs also benefited earnings. Segment earnings were
negatively affected by approximately $5 million stemming from the two unplanned
production outages late in 2012.
Looking forward, PPG will report results for the Commodity Chemicals segment in
discontinued operations in 2013, following the completion of the separation of
its commodity chemicals business and the merger of the subsidiary holding the
PPG commodity chemicals business with a subsidiary of Georgia Gulf Corporation,
which occurred on January 28, 2013.
Glass segment 2012 sales were $1.0 billion, down $29 million, or 3%. The sales
decrease was comprised of 3% due to price and 1% due to currency, offset by
higher sales volumes of 1%. Improved flat glass volumes as a result of increased
demand in the commercial and solar markets were substantially offset by lower
fiber glass volume. Fiber glass volumes have declined due to weak demand in
Europe versus a strong prior year comparable period. Lower pricing in both
businesses and the negative impact of currency translation drove the sales
decline. Segment earnings declined to $63 million compared to $97 million a year
ago. Lower pricing, cost inflation, as well as lower equity earnings, primarily
related to our fiber glass joint venture selling to the consumer electronics
industry, contributed to the earnings decline. These factors were only partially
offset with improved flat glass volumes and improved manufacturing cost
performance in fiber glass.
Looking ahead to the first quarter 2013, fiber glass volumes are expected to
remain consistent with lower 2012 results. Recent positive flat glass volume
trends are expected to continue. Equity earnings are expected to remain at lower
levels, compared with stronger comparable levels in the beginning of 2012. Both
businesses remain focused on cost management.
Outlook
During 2012, overall activity levels varied greatly among the major global
economies, with similar variations in activity level experienced by the major
coatings end-use markets. Because of these variations, overall aggregate PPG
global volume grew modestly for the year.
For PPG, North American demand was the most stable, with growth occurring across
most end-use markets. Overall industrial growth continued, aided by declining
natural gas costs and further expansion in industries such as aerospace, where
growth continued. Also, further strengthening occurred throughout the year in
automotive OEM production, as the industry continues to recover, but activity
still remains below pre-recession production levels. Regional growth was also
supported by a long-awaited improvement in construction spending, as U.S.
residential construction improved throughout the year following several anemic
years. Moderating growth in the region was continued uncertainty relating to the
long-term
fiscal direction of the federal and state governments. Despite these limitations
and persistently high U.S. unemployment rates, the region delivered solid growth
during the year, and remains the region with the most promising growth prospects
for PPG heading into 2013.
During 2012, the European economy continued to underperform versus most other
major economies as elevated regional concerns continued regarding government
budget deficits and refinancing of government debt loads. Anxiety rose in the
middle of year due to several political elections and associated concerns over
the implementation of austerity programs to address fiscal deficits. Export
growth from the region, which had been one of the few positive economic factors,
began to erode reflecting a slowdown in emerging regions' growth rates, and
placing further economic restraint on the Eurozone. Year-over-year activity
levels in the region remained negative throughout the year, and demonstrated no
meaningful signs of improvement as 2012 came to conclusion.
In the aggregate, emerging region economies continued to expand during 2012, but
at a much lower level than recent history and with considerable variation by
individual country, and also by industry within countries. PPG's largest
emerging region exposure remains Asia, where annual sales are approaching $3.0
billion. Approximately 40% of the company's Asian sales are in China, which now
represents PPG's third largest individual country in terms of sales. Activity in
China, and more broadly Asia, moderated in 2012, with solid growth realized in
certain industrial markets including increased automotive production. These
advances were partly offset by considerable declines in other markets due, in
large part, to decreased global demand in such markets as consumer electronics
and marine new-build, as the majority of the global production in these markets
occurs in Asia. Demand in the Latin American economies was also erratic
reflecting, in part, heavy annual inflation rates the past few years and lower
demand for commodities. PPG's Latin American volumes fell reflecting the weaker
regional performance and certain company specific actions to reduce our
operations in certain markets and countries based on lower profitability
expectations.
As a proactive response to the mixed global end-use market conditions and
particularly the lower European demand, PPG initiated a restructuring program in
early 2012 to reduce its cost structure. The earnings charge associated with the
program, which was focused on our European operations, was just over $200
million, including about $160 million in cash costs. Resultant program savings
of $140 million annually are expected, including approximately $50 million
achieved during 2012. The remainder of the savings are anticipated to be
achieved in 2013.
Since mid-2010, commodity and oil prices have experienced inflation due to tight
supply stemming from manufacturing capacity remaining idled or removed from
service during the recession and improving demand for commodities. PPG typically
experiences fluctuating prices for energy and raw materials used in many of our
businesses. Factors which impact our input prices are supply/demand imbalances,
global industrial activity levels and changes in supplier feedstock costs and
inventories. PPG input prices inflated further in the first half of 2012, and
then, in the second half of the year, moderated
modestly from the year's peak levels. Our current forecast for the early portion
of 2013 is for overall coatings raw material prices to be flat with year-end
2012, but results will be mixed based on the respective commodity. Given the
volatility in supply/demand, energy cost and the currency environment, it is not
feasible to project full-year 2013 raw material pricing.
Changes in natural gas pricing have a significant impact on the financial
performance of our Commodity Chemicals and Glass segments. Our 2012 U.S. natural
gas costs averaged approximately $3.00 per mmbtu for the year, while our 2011
costs averaged about $4.65 per unit. Through 2012, each one-dollar change in our
unit cost of natural gas per million British Thermal Units had a direct impact
of approximately $60 million to $70 million on our annual operating costs. The
separation of PPG's commodity chemical business in January 2013 greatly reduced
PPG's natural gas exposure, reducing the impact of each one-dollar change in
input cost to about $10 million to $20 million in annual costs. Despite the
reduced annual requirement, we will continue to use a variety of techniques to
manage these costs, which include reducing consumption through improved
manufacturing processes, switching to alternative fuels and hedging.
In an effort to offset the adverse impact of cost inflation on earnings during
2011 and 2012, higher coatings selling prices were implemented. In 2012, the
higher selling prices reflected efforts to counteract 2012 inflation, as well as
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