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| LEG > SEC Filings for LEG > Form 10-Q on 8-Nov-2012 | All Recent SEC Filings |
8-Nov-2012
Quarterly Report
Major Factors That Impact Our Business
Many factors impact our business, but those that generally have the greatest
impact are market demand, raw material cost trends, and competition.
Market Demand
Market demand (including product mix) is impacted by several economic factors,
with consumer confidence being most significant. Other important factors include
disposable income levels, employment levels, housing turnover, and interest
rates. All these factors influence consumer spending on durable goods, and
therefore affect demand for our components and products. Some of these factors
also influence business spending on facilities and equipment, which impacts
approximately one-quarter of our sales.
Over the last few years we have significantly reduced our fixed cost structure,
but purposely retained spare production capacity. Accordingly, unit sales can
rebound appreciably without the need for large capital investment. We have
meaningful operating leverage that should continue to benefit earnings as market
demand rebounds. Until our spare capacity is fully utilized, each additional
$100 million of sales from incremental unit volume is expected to generate
approximately $25 million to $35 million of additional pre-tax earnings.
Raw Material Cost Trends
In many of our businesses, we enjoy a cost advantage from buying large
quantities of raw materials. This purchasing leverage is a benefit that many of
our competitors generally do not have. Still, our costs can vary significantly
as market prices for raw materials (many of which are commodities) fluctuate.
We typically have short-term commitments from our suppliers; accordingly, our
raw material costs generally move with the market. Our ability to recover higher
costs (through selling price increases) is crucial. When we experience
significant increases in raw material costs, we typically implement price
increases to recover the higher costs. Conversely, when costs decrease
significantly, we generally pass those lower costs through to our customers. The
timing of our price increases or decreases is important; we typically experience
a lag in recovering higher costs, so we also expect to realize a lag as costs
decline.
Steel is our principal raw material and at various times in past years we have
experienced extreme cost fluctuations in this commodity. In most cases, the
major changes (both increases and decreases) were passed through to customers
with selling price adjustments.
As a producer of steel rod, we are also impacted by volatility in metal margins
(the difference in the cost of steel scrap and the market price for steel rod).
Metal margins within the steel industry have been volatile during certain
periods in recent years.
Our other raw materials include woven and non-woven fabrics, foam scrap, and
chemicals. We have experienced changes in the cost of these materials in recent
years and, in most years, have been able to pass them through to our customers.
When we raise our prices to recover higher raw material costs, this sometimes
causes customers to modify their product designs and replace higher cost
components with lower cost components. We experienced this de-contenting effect
in our Residential Furnishings segment in the last half of 2011 (however,
selective selling price reductions helped contain this activity). As our
customers changed the quantity and mix of components in their finished goods to
address commodity inflation, our profit margins were negatively impacted. We
must continue to find ways to assist our customers in improving the
functionality and reducing the cost of their products, while providing higher
margin and profit contribution for our operations.
Competition
Many of our markets are highly competitive with the number of competitors
varying by product line. In general, our competitors tend to be smaller, private
companies. Many of these companies (both domestic and foreign) compete primarily
on the basis of price. Our success has stemmed from the ability to remain price
competitive, while delivering product quality, innovation, and customer service.
We continue to face pressure from foreign competitors as some of our customers
source a portion of their components and finished products offshore. In addition
to lower labor rates, foreign competitors benefit (at times) from lower raw
material costs. They may also benefit from currency factors and more lenient
regulatory climates. We typically remain price competitive, even versus many
foreign manufacturers, as a result of our highly efficient operations, low labor
content, vertical integration in steel and wire, and large scale purchasing of
raw materials and commodities. However, we have reacted to foreign competition
in certain cases by selectively adjusting prices, and by developing new
proprietary products that help our
customers reduce total costs.
The margin pressure we experienced in the last half of 2011 resulted in part
from price competition in certain of our businesses as we reduced prices
(selectively) to maintain market share in light of depressed industry volume.
Premium non-innerspring mattresses (those that have either a foam or air core)
have experienced rapid growth in the U.S. bedding market in recent years. While
still a relatively small portion of the total market in units (approximately
10%-15%), these products represent a much larger portion of the total market in
dollars (approximately 25%-30%) due to their higher average selling prices. We
expect these products to continue to grow. Some of our traditional bedding
customers are now offering mattresses that combine an innerspring core with top
layers comprised of specialty foam and gel. These hybrid products, which allow
our bedding customers to address a consumer preference for the feel of a
specialty mattress and the characteristics of an innerspring, are being well
received by consumers.
We filed an antidumping suit related to innerspring imports from China, South
Africa and Vietnam which was brought to a favorable conclusion in 2009. The
current antidumping duty rates on innersprings from these countries are
significant, ranging from 116% to 234%, and should remain in effect at least
until early 2014. Imported innersprings from these countries are now supposed to
be sold at fair prices, however the duties on certain innersprings are being
evaded by various means including shipping the goods through a third country and
falsely identifying the country of origin. In 2009, Leggett, along with several
U.S. manufacturers of products with active antidumping or
antidumping/countervailing duty orders, formed a coalition and are working with
Members of Congress, the U.S. Department of Commerce, and U.S. Customs and
Border Protection to seek stronger enforcement of existing antidumping and/or
countervailing duty orders.
2011 Restructuring Plan
In December 2011, we approved a restructuring plan to reduce our overhead costs
and improve ongoing profitability. The activities primarily entailed the closure
of four underperforming facilities. We incurred a $37 million pre-tax (largely
non-cash) charge in the 4th quarter of 2011 primarily related to this plan,
which included $31 million of long-lived asset impairments and $6 million of
other restructuring-related costs. During the first nine months of 2012, we
incurred an additional $2 million in restructuring costs and $1 million of
long-lived asset impairments related to this plan. We expect plant closures to
be complete by the end of the year, with no additional material costs expected.
Earnings should benefit in 2012 from the cost savings associated with the 2011
Restructuring Plan and other restructuring activity initiated in the latter part
of 2011. Our 2012 forecast anticipates an approximate $15-$20 million pre-tax
earnings benefit ($.07-$.10 per share, net of tax) from these activities.
RESULTS OF OPERATIONS
Discussion of Consolidated Results
Third Quarter:
Third quarter sales of $982 million were 4% higher than in the third quarter of
2011. Acquisitions, net of divestitures, increased sales by 1%. Third quarter
same location unit volumes increased 7%, but were partially offset by a 4%
revenue decline, primarily caused by lower trade sales from our rod mill and
changes in currency rates.
EBIT (earnings before interest and income taxes) improved 47% during the quarter
as a result of unit volume growth in several businesses (including Store
Fixtures, Automotive, U.S. Spring, Furniture Components, Adjustable Bed, Carpet
Underlay and Commercial Vehicle Products), lower raw material costs in certain
operations, late-2011 restructuring activity, and the Western Pneumatic Tube
acquisition.
Earnings per share (EPS) for the quarter were $.45 per diluted share, an
increase of 45% compared to $.31 during the third quarter of last year.
Nine Months Ended September 30, 2012:
Sales for the first nine months of 2012 were $2.9 billion, 3% higher than the
same period of 2011. Acquisitions, net of divestitures, increased sales by 1%.
Same location sales grew 2%, with 4% unit volume growth partially offset by
lower rod mill trade sales and changes in currency rates.
EPS for the first nine months of 2012 were $1.20 per diluted share, compared to
$.98 in the same period of 2011. Current year EPS reflects a $.04 benefit from a
special tax item and a $.02 benefit from discontinued operations (both in the
second quarter). EPS for the prior year included a $.02 benefit from special tax
items (in the second quarter) and a $.03 benefit from other items, including
gains from building sales (in the first quarter). The increase in EPS primarily
reflects higher unit
volumes, lower raw material costs in certain businesses, savings associated with
the restructuring activities initiated in late 2011, and the Western Pneumatic
Tube acquisition.
LIFO/FIFO and the Effect of Changing Prices
All of our segments use the first-in, first-out (FIFO) method for valuing
inventory. In our consolidated financials, an adjustment is made at the
corporate level (i.e., outside the segments) to convert about 60% of our
inventories to the last-in, first-out (LIFO) method.
For the full year 2012, we estimate a LIFO benefit of $10 million. This estimate
incorporates certain assumptions about year-end steel prices and inventory
levels (both are very difficult to accurately predict). Therefore, the LIFO
estimate for the full year could be significantly different from that currently
estimated. Any further change in the annual estimate of LIFO will be reflected
in the fourth quarter.
The following table contains the LIFO (income) expense included in earnings for each of the periods presented:
Nine Months Ended Three Months Ended September 30, September 30, 2012 2011 2012 2011 LIFO (income) expense $ (7.8 ) $ 8.1 $ (5.7 ) (.9 )
Interest Expense and Income Taxes
Third quarter 2012 interest expense from continuing operations was higher than
in the third quarter of 2011 primarily due to the issuance in August 2012 of
$300 million of long-term notes. Interest expense for the full year 2012 is
expected to be higher than in 2011 by approximately $6 million.
The reported third quarter consolidated worldwide effective tax rate was 30%,
compared to 29% for the same quarter last year. The slight increase in the 2012
effective rate was primarily attributable to a change in the composition of
earnings among taxing jurisdictions.
We expect our 2012 fourth quarter tax rate to approximate 30%, but that is
contingent upon factors such as our overall profitability, the mix of earnings
among taxing jurisdictions, the type of income earned, the effect of tax law
changes and prudent tax planning strategies, and the impact of tax audits and
other discrete items.
We have approximately $40 million of Canadian deferred tax assets comprised
primarily of tax loss carryforwards that expire in varying amounts between 2014
and 2032. There is a full valuation allowance against these deferred tax assets.
We weigh all available evidence to determine if it is more likely than not that
some or all of the deferred tax assets will be realized, however realization
ultimately depends on the existence of future taxable income. Although
uncertain, it is reasonably possible that we could reverse a portion or all of
the valuation allowance in the foreseeable future, perhaps as early as the
fourth quarter of 2012, which, in turn, would reduce our income tax expense and
increase net earnings in the period the reversal is recorded. However, such an
adjustment is contingent upon several factors, including our ability to
amalgamate certain Canadian subsidiaries, enactment of pending Canadian tax
legislation, forecasts of our future Canadian taxable income, and a
determination of the amount, if any, that must be recorded as a liability for
unrecognized tax benefits. At this time, because of these uncertainties, we
cannot reasonably estimate the amount or range of amounts, if any, of any
possible reversal of the valuation allowance. Any such reversal would be a
non-cash adjustment in the year recorded.
Discussion of Segment Results
Third Quarter Discussion
A description of the products included in each segment, along with segment
financial data, appear in Note 4 of the Notes to Consolidated Condensed
Financial Statements.
A summary of the segment results are shown in the following tables.
Three Months ended Three Months ended Change in Net Sales % Change in
September 30, 2012 September 30, 2011 Same Location
(Dollar amounts in millions) Net Sales Net Sales $ % Sales(1)
Residential Furnishings $ 481.7 $ 472.3 $ 9.4 2.0 % 1.9 %
Commercial Fixturing & Components 162.8 141.7 21.1 14.9 21.2
Industrial Materials 218.0 216.7 1.3 .6 (8.1 )
Specialized Products 191.0 187.7 3.3 1.8 1.8
Total 1,053.5 1,018.4 35.1 3.4
Intersegment sales (71.3 ) (77.5 ) 6.2
External sales $ 982.2 $ 940.9 $ 41.3 4.4 % 3.1 %
Three Months Three Months Change in EBIT EBIT Margins(2)
ended ended Three Months Three Months
September 30, September 30, ended ended
(Dollar amounts in 2012 2011 September 30, September 30,
millions) EBIT EBIT $ % 2012 2011
Residential Furnishings $ 39.7 $ 33.5 $ 6.2 18.5 % 8.2 % 7.1 %
Commercial Fixturing &
Components 19.2 6.7 12.5 186.6 11.8 4.7
Industrial Materials 19.3 11.7 7.6 65.0 8.9 5.4
Specialized Products 22.8 20.6 2.2 10.7 11.9 11.0
Intersegment
eliminations & other (1.8 ) (1.8 ) -
Change in LIFO reserve 5.7 .9 4.8
Total $ 104.9 $ 71.6 $ 33.3 46.5 % 10.7 % 7.6 %
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(1) The change in sales not attributable to acquisitions or divestitures. These are sales that come from the same plants and facilities that we owned one year earlier.
(2) Segment margins are calculated on total sales. Overall company margin is calculated on external sales.
Residential Furnishings
Third quarter sales in this segment increased $9 million, or 2%, all from same
location sales. Unit volume increased 4%, but was partially offset by currency
rate changes.
In our U.S. Spring business, sales were up 5%; innerspring unit volumes
increased 5% and boxspring units increased 3%. European Spring sales were down
10%, from a combination of 4% lower unit volumes and currency impacts. Furniture
Group sales increased 4%, with flat unit volumes in our Furniture Hardware
business augmented by continued solid performance in our Seating and
Distribution business. We had significant growth in Adjustable Bed again this
quarter, with unit shipments up 21%. We also had meaningful growth in Carpet
Underlay.
EBIT increased $6 million, from unit volume growth and lower raw material costs
in certain businesses.
Commercial Fixturing & Components
Total sales increased $21 million, or 15%; same location sales increased 21%,
but were partially offset by a decline attributable to a small divestiture.
Fixture and Display sales increased significantly, as anticipated, primarily due
to a large store remodel program. Sales in Office Furniture Components were down
slightly during the quarter, which we believe is roughly in line with the
overall market for office seating.
EBIT increased $13 million primarily due to higher sales, with a smaller benefit
from cost improvements.
The seasonality of our store fixtures business this year is expected to be
consistent with the historical pattern in which fourth quarter sales, EBIT, and
margins are significantly lower than third quarter. Retailers generally plan the
majority of their remodeling and new store activity so that it is complete ahead
of the holiday season. This results in lower volume levels within the store
fixture industry during the fourth quarter.
Industrial Materials
Total sales increased $1 million, or 1%. The Western Pneumatic Tube acquisition
increased sales by 9%; however, same
location sales decreased 8%. Lower trade sales from our steel rod mill more than
offset a 2% unit volume increase.
The decrease in trade sales of steel rod during the quarter was largely offset
by an increase in intercompany rod sales, so total rod production in the quarter
was roughly flat with the prior year. The rod mill continues to run at 100%
capacity utilization.
EBIT improved by $8 million, as a result of lower steel costs in certain
businesses, the Western Pneumatic Tube acquisition and cost savings from the
2011 restructuring activity.
Specialized Products
Total sales increased $3 million, or 2%; unit volume grew by 5%, but was
partially offset by the impact of currency exchange rates. Unit volumes
increased in both Automotive and Commercial Vehicle Products during the quarter.
These improvements were partially offset by lower Machinery sales. The increase
in automotive sales reflects strong growth in both North America and Asia, but
sales decreased in Europe, from a combination of currency exchange rates and
lower volume.
EBIT improved $2 million, or 11%, largely due to higher sales.
Nine-Month Discussion
A description of the products included in each segment, along with segment
financial data, appear in Note 4 of the Notes to Consolidated Condensed
Financial Statements. A summary of the segment results are shown in the
following tables.
Nine Months ended Nine Months ended Change in Net Sales % Change in
(Dollar amounts in September 30, 2012 September 30, 2011 Same Location
millions) Net Sales Net Sales $ % Sales(1)
Residential Furnishings $ 1,449.0 $ 1,399.8 $ 49.2 3.5 % 3.2 %
Commercial Fixturing &
Components 391.9 409.5 (17.6 ) (4.3 ) 1.4
Industrial Materials 691.7 656.1 35.6 5.4 (2.4 )
Specialized Products 572.2 549.0 23.2 4.2 4.3
Total 3,104.8 3,014.4 90.4 3.0
Intersegment sales (237.0 ) (232.5 ) (4.5 )
External sales $ 2,867.8 $ 2,781.9 $ 85.9 3.1 % 1.9 %
Nine Months Nine Months Change in EBIT EBIT Margins(2)
ended ended Nine Months Nine Months
September 30, September 30, Ended ended
(Dollar amounts in 2012 2011 September 30, September 30,
millions) EBIT EBIT $ % 2012 2011
Residential Furnishings $ 119.9 $ 116.8 $ 3.1 2.7 % 8.3 % 8.3 %
Commercial Fixturing &
Components 29.5 22.4 7.1 31.7 7.5 5.5
Industrial Materials 48.9 39.3 9.6 24.4 7.1 6.0
Specialized Products 66.6 60.1 6.5 10.8 11.6 10.9
Intersegment
eliminations & other (7.0 ) (5.6 ) (1.4 )
Change in LIFO reserve 7.8 (8.1 ) 15.9
Total $ 265.7 $ 224.9 $ 40.8 18.1 % 9.3 % 8.1 %
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(1) The change in sales not attributable to acquisitions or divestitures. These are sales that come from the same plants and facilities that we owned one year earlier.
(2) Segment margins are calculated on total sales. Overall company margin is calculated on external sales.
Residential Furnishings
Sales in this segment increased 4% during the first nine months of 2012 largely
from unit volume growth.
EBIT increased $3 million versus the prior year, primarily due to higher unit
volumes, partially offset by the absence of a $4 million gain from a building
sale that occurred in early 2011, and a shift in sales mix to lower margin
products in certain businesses.
Commercial Fixturing & Components
Total sales declined $18 million, or 4%. The decline resulted primarily from the
divestiture of a UK-based point-of-purchase operation in January 2012, partially
offset by a 1% increase in same location sales.
EBIT increased $7 million versus the first nine months of 2011, primarily due to
benefits from restructuring activity and other cost savings, along with slightly
higher same location sales.
Industrial Materials
Total sales increased $36 million, or 5%. Sales growth from the Western
Pneumatic Tube acquisition was partially offset by a 2% decline in same location
sales. Lower trade sales at the steel rod mill more than offset a modest
improvement in unit volumes in other parts of the segment.
EBIT increased $10 million, or 24%, primarily due to earnings benefits from the
. . .
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