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Quotes & Info
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| SHLM > SEC Filings for SHLM > Form 10-Q on 9-Jul-2012 | All Recent SEC Filings |
9-Jul-2012
Quarterly Report
? Summary of our business and the markets in which we operate;
? Key trends, developments and challenges; and
? Significant events during the current fiscal year.
• Results of Operations: An analysis of our results of operations as reflected in our consolidated financial statements.
• Liquidity and Capital Resources: An analysis of our cash flows, working capital, debt structure, contractual obligations and other commercial commitments.
Overview
Business Summary
A. Schulman, Inc. is a leading international supplier of high-performance
plastic compounds and resins headquartered in Akron, Ohio. The Company's
customers span a wide range of markets such as packaging, consumer products,
industrial and automotive, among others. The Chief Operating Decision Maker
makes decisions, assesses performance and allocates resources by the following
regions which represent our reportable segments:
• Europe, Middle East and Africa ("EMEA"),
• Americas, and
• Asia Pacific ("APAC").
The Company has approximately 3,100 employees and 35 manufacturing facilities
worldwide. Globally, the Company operates primarily in four product families:
(1) masterbatch, (2) engineered plastics, (3) specialty powders, and
(4) distribution services. The Company offers tolling services to customers in
all product families except for distribution services.
Throughout this Management's Discussion and Analysis, the Company provides
operating results exclusive of certain items such as costs related to
acquisitions, restructuring related expenses and asset write-downs, which are
considered relevant to aid analysis and understanding of the Company's results
and business trends.
Key Trends, Developments and Challenges
The following developments and trends present opportunities, challenges and
risks as we work toward our goal of providing attractive returns for all of our
stakeholders:
• Continuous Improvement. We are focused on improving our operations
worldwide including the training of approximately 60 employees in Six
Sigma Black Belt and Green Belt certification programs. As we continue to
further integrate our recent acquisitions, we are constantly examining
certain synergies that can be utilized to optimize our processes and
performance. We are also controlling our selling, general and
administrative expenses, especially in developed markets.
• Development of New Products. In each of our product families, we are dedicated to the development of new, higher-margin products and applications that optimize the appearance, performance, and processing of plastics to meet the most demanding requirements. We strive to maintain a balanced position between low-cost production and technological leadership with focused research and development. We are also committed to continuing our growth in high value-added markets and reducing our exposure to commodity markets.
• Purchasing and Pricing. We are seeking opportunities to continue our savings on purchasing and to establish smart pricing strategies to align with our purchasing strategies. We continue to leverage our global volume base to enhance savings and are searching for alternate sourcing from the Middle East and Asia.
• Volume Improvement. We remain focused on organic and geographic growth including acquisitions to deliver steady volume improvement.
Fiscal Year 2012 Significant Events
In addition to the items discussed above, the following items represent
significant events during fiscal year 2012:
1. Increase in dividend. In October 2011, the Company increased its regular
quarterly cash dividend by approximately 10% to $0.17 per common share
from the prior quarter's dividend of $0.155 per common share. In March
2012, the Company increased its regular quarterly cash dividend to $0.19
per common share, which represented a total increase of approximately 23%
compared to fiscal 2011. This reflects the Company's confidence in its
ability to generate cash and its long-term growth prospects, along with a
continued commitment to shareholders.
2. Share Repurchases. The Company repurchased approximately 1.2 million shares of its common stock under the 2011 Repurchase Program in the first quarter of fiscal 2012 at an average price of $17.60 per share for a total cost of approximately $21.4 million.
3. India Plant. The Company continues with the construction of its plant in India with expected completion by the end of calendar year 2012.
4. Worldwide Production Expansion. To address increasing regional demand, the Company strategically added new engineered plastics manufacturing lines in China and Mexico, a new masterbatch line in Brazil and new specialty powders equipment in Mexico, France, Holland, and Italy. In fiscal 2012, the Company plans to invest approximately $7 million in its Akron, Ohio plant to add engineered plastics compounding capabilities to the facility as part of the optimization of capacity in the United States, of which approximately $6 million was invested in the first nine months of fiscal 2012.
5. EMEA and Americas Restructuring. In November 2011, the Company initiated a restructuring plan of EMEA's operations and back-office functions to better leverage savings from its Shared Service Center located in Belgium. Additionally, the Americas Nashville, Tennessee facility ceased production at the end of February 2012 and has transferred production to the Akron and Bellevue, Ohio plants to optimize the use of existing capacity and capitalize on growth opportunities.
6. Business Acquisition. On January 31, 2012, the Company acquired Elian SAS for approximately $66.5 million. Elian provides specialty formulated color concentrates to end markets such as packaging, cosmetics, personal hygiene, healthcare, and pipes and tubing products that require demanding customer specifications. Elian offers superior quality, technology and responsiveness to its diversified customer base. The acquisition of Elian moves the Company into France's color masterbatch market and improves the Company's product mix in the EMEA region.
7. Corporate Headquarters. In April 2012, the Company announced it will move its corporate headquarters to a new leased location in Fairlawn, Ohio in calendar year 2013. The new facility will also serve as the Company's U.S. headquarters which includes relocating certain associates from its Product Technology Center in Akron, Ohio.
8. Joint Venture Agreement. On June 9, 2012, the Company entered into a joint venture agreement with National Petrochemical Industrial Company ("NATPET") of Jeddah, Saudi Arabia ("KSA"), a subsidiary of Alujain Corporation, a Saudi Stock Exchange listed company. The 50-50 venture, expected to be named NATPET-Schulman Engineering Plastic Compounds, will produce and globally sell polypropylene compounds. The venture is planning to build a polypropylene compounding plant in Yanbu, KSA, where production is expected to begin by the end of calendar year 2014.
9. Global Innovation Centers. In June 2012, the Company announced the opening of two global innovation centers in Germany and Mexico as part of our continuing focus on market-driven innovation. These centers will help us strengthen our relationships with customers, suppliers and other technical partners by further aligning our global technology and product development efforts with the current requirements and emerging needs of our customers and end-markets.
Results of Operations
Segment Information
EMEA
Three months ended May 31, Nine months ended May 31,
2012 2011 Increase (decrease) 2012 2011 Increase (decrease)
(In thousands, except for %'s and per pound data)
Net sales $ 383,852 $ 435,982 $ (52,130 ) (12.0 )% $ 1,069,304 $ 1,139,197 $ (69,893 ) (6.1 )%
Segment gross profit $ 49,612 $ 54,742 $ (5,130 ) (9.4 )% $ 133,926 $ 150,314 $ (16,388 ) (10.9 )%
Segment operating income $ 23,413 $ 25,726 $ (2,313 ) (9.0 )% $ 57,953 $ 66,850 $ (8,897 ) (13.3 )%
Pounds sold 309,200 338,233 (29,033 ) (8.6 )% 882,292 969,073 (86,781 ) (9.0 )%
Price per pound $ 1.241 $ 1.289 $ (0.048 ) (3.7 )% $ 1.212 $ 1.176 $ 0.036 3.1 %
Gross profit per pound $ 0.160 $ 0.162 $ (0.002 ) (1.2 )% $ 0.152 $ 0.155 $ (0.003 ) (1.9 )%
Gross profit percentage 12.9 % 12.6 % 12.5 % 13.2 %
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Three months ended May 31, 2012
EMEA net sales for the three months ended May 31, 2012 were approximately $383.9
million, a decrease of approximately $52.1 million, or 12.0%, compared with the
prior-year period. Foreign currency translation negatively impacted net sales by
approximately $20.4 million. The decrease in net sales was significantly
impacted by reduced volume across all product families due to the economic
environment in Europe, partially offset by approximately $9.3 million in
incremental net sales from the Elian acquisition. Excluding foreign currency
translation, price per pound increased approximately 1.4% to $1.307 per pound
compared with the prior-year period primarily due to the masterbatch product
family.
EMEA gross profit was approximately $49.6 million for the three months ended
May 31, 2012, a decrease from approximately $54.7 million for the same
three-month period last year. Foreign currency translation negatively impacted
EMEA gross profit by approximately $2.5 million, which was partially offset by a
contribution from the Elian acquisition. Excluding the foreign currency impact,
gross profit per pound increased approximately 4.0% primarily in the engineered
plastics and specialty powders product families offset by an overall decrease in
volume of approximately 8.6% compared with the prior-year period.
EMEA operating income for the three months ended May 31, 2012 was approximately
$23.4 million, a decrease of approximately $2.3 million compared with the same
period last year. The decrease in operating income was primarily due to the
decrease in gross profit offset by a positive contribution from the Elian
acquisition and a reduction of approximately $2.8 million in selling, general
and administrative expense as a result of realization of savings from
restructuring initiatives. Foreign currency translation negatively impacted
operating income by approximately $1.2 million.
Nine months ended May 31, 2012
EMEA net sales for the nine months ended May 31, 2012 were approximately
$1,069.3 million, a decrease of approximately $69.9 million, or 6.1%, compared
with the prior-year period. Foreign currency translation negatively impacted net
sales by approximately $43.4 million. The decrease in net sales was also
attributable to reduced volume across all product families as a result of the
economic environment in Europe partially offset by an increase of approximately
3.1% in price per pound primarily in the masterbatch and engineered plastics
product families and approximately $13.0 million in incremental net sales from
the Elian acquisition. Excluding the impact of foreign currency, price per pound
increased approximately 7.2% to $1.261 per pound.
EMEA gross profit was approximately $133.9 million for the nine months ended
May 31, 2012, a decrease from approximately $150.3 million for the same
nine-month period last year primarily as a result of reduced volume across all
product families and a decrease in gross profit per pound primarily in the
specialty powders and distribution services product families. Foreign currency
translation adversely impacted EMEA gross profit by approximately $5.1 million,
which was partially offset by a positive contribution from the Elian
acquisition. Excluding the foreign currency impact, gross profit per pound
increased approximately 1.6%.
EMEA operating income for the nine months ended May 31, 2012 was approximately
$58.0 million, a decrease of approximately $8.9 million compared with the same
period last year. The decrease in operating income was primarily due to the
decrease in gross profit partially offset by a decrease of approximately $7.5
million in selling, general and administrative expenses compared with the prior
year. Selling, general and administrative expenses were reduced as a result of
EMEA's successful restructuring initiatives and its continued aggressive actions
to control costs. Foreign currency translation adversely impacted EMEA operating
income by
approximately $2.3 million.
Americas
Three months ended May 31, Nine months ended May 31,
2012 2011 Increase (decrease) 2012 2011 Increase (decrease)
(In thousands, except for %'s and per pound data)
Net sales $ 147,059 $ 137,940 $ 9,119 6.6 % $ 404,685 $ 371,611 $ 33,074 8.9 %
Segment gross
profit $ 21,273 $ 19,363 $ 1,910 9.9 % $ 60,796 $ 51,749 $ 9,047 17.5 %
Segment operating
income $ 7,869 $ 4,892 $ 2,977 60.9 % $ 19,323 $ 12,091 $ 7,232 59.8 %
Pounds sold 155,705 164,586 (8,881 ) (5.4 )% 439,415 468,716 (29,301 ) (6.3 )%
Price per pound $ 0.944 $ 0.838 $ 0.106 12.6 % $ 0.921 $ 0.793 $ 0.128 16.1 %
Gross profit per
pound $ 0.137 $ 0.118 $ 0.019 16.1 % $ 0.138 $ 0.110 $ 0.028 25.5 %
Gross profit
percentage 14.5 % 14.0 % 15.0 % 13.9 %
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Three months ended May 31, 2012
Net sales for the Americas for the three months ended May 31, 2012 were
approximately $147.1 million, an increase of approximately $9.1 million or 6.6%
compared with the prior-year period. The increase in net sales was a result of
the approximate 12.6% increase in price per pound, which was primarily
attributable to the specialty powders and masterbatch product families, as well
as approximately $4.1 million of incremental fiscal 2012 net sales from a fiscal
2011 acquisition. The decrease in volume of approximately 8.9 million pounds was
primarily related to the masterbatch product family partially offset by
increased volume in the specialty powders and engineered plastics product
families. Foreign currency translation negatively impacted net sales by
approximately $3.8 million. Excluding the foreign currency impact, price per
pound increased approximately 15.6% to $0.969 per pound compared with the
prior-year period.
Gross profit for the Americas was approximately $21.3 million for the three
months ended May 31, 2012, an increase of approximately $1.9 million from the
comparable period last year. The increases in gross profit and gross profit per
pound of approximately 9.9% and 16.1%, respectively, were primarily in the
engineered plastics product family. The Company was able to increase margins by
improving product mix and implementing operational efficiencies from the
Americas restructuring initiatives. In addition, a fiscal 2011 acquisition
positively contributed incremental fiscal 2012 gross profit. Foreign currency
translation negatively impacted gross profit by approximately $0.6 million.
Excluding the impact of foreign currency, gross profit per pound increased
approximately 19.0% compared with the prior-year period.
Operating income for the Americas for the three months ended May 31, 2012 was
approximately $7.9 million compared with approximately $4.9 million last year.
Operating income increased primarily due to improved gross profit per pound and
a decrease of approximately $1.1 million in selling, general and administrative
expenses. The decline in selling, general and administrative expenses was
primarily due to successful restructuring initiatives and cost control efforts
realized as a result of the Nashville, Tennessee facility shutdown, partially
offset by incremental expenses from a fiscal 2011 acquisition. Foreign currency
translation negatively impacted operating income by approximately $0.3 million.
Nine months ended May 31, 2012
Net sales for the Americas for the nine months ended May 31, 2012 were
approximately $404.7 million, an increase of approximately $33.1 million or 8.9%
compared with the prior-year period. The increase in net sales was a result of
the approximate 16.1% increase in price per pound, which was spread across all
product families, as well as approximately $16.4 million of incremental fiscal
2012 net sales from fiscal 2011 acquisitions. The decrease in volume of
approximately 29.3 million pounds was primarily related to the masterbatch
product family. Foreign currency translation negatively impacted net sales by
approximately $10.6 million. Excluding the foreign currency impact, price per
pound increased approximately 19.2% to $0.945 per pound compared with the
prior-year period.
Gross profit for the Americas was approximately $60.8 million for the nine
months ended May 31, 2012, an increase of approximately $9.0 million from the
comparable period last year. The increases in gross profit and gross profit per
pound of approximately 17.5% and 25.5%, respectively, were primarily in the
masterbatch, specialty powders and engineered plastics product families. The
Company was able to improve margins in light of rising raw material costs by
improving product mix and implementing operational efficiencies. In addition,
the fiscal 2011 acquisitions positively contributed incremental fiscal 2012
gross profit. Foreign currency translation negatively impacted gross profit by
approximately $2.0 million. Excluding the impact of foreign currency, gross
profit per pound increased approximately 29.9% compared with the prior-year
period.
Operating income for the Americas for the nine months ended May 31, 2012 was
approximately $19.3 million compared with approximately $12.1 million last year.
Operating income increased primarily due to improved gross profit per pound
offset by an increase of approximately $1.8 million in selling, general and
administrative expenses. The increase in selling, general and administrative
expenses was primarily a result of incremental expenses from fiscal 2011
acquisitions. Foreign currency translation negatively impacted operating income
by approximately $0.9 million.
APAC
Three months ended May 31, Nine months ended May 31,
2012 2011 Increase (decrease) 2012 2011 Increase (decrease)
(In thousands, except for %'s and per pound data)
Net sales $ 38,196 $ 37,220 $ 976 2.6 % $ 108,318 $ 104,060 $ 4,258 4.1 %
Segment gross profit $ 5,784 $ 4,783 $ 1,001 20.9 % $ 16,589 $ 12,721 $ 3,868 30.4 %
Segment operating income $ 2,913 $ 1,698 $ 1,215 71.6 % $ 7,976 $ 3,890 $ 4,086 105.0 %
Pounds sold 33,264 32,595 669 2.1 % 91,460 98,845 (7,385 ) (7.5 )%
Price per pound $ 1.148 $ 1.142 $ 0.006 0.5 % $ 1.184 $ 1.053 $ 0.131 12.4 %
Gross profit per pound $ 0.174 $ 0.147 $ 0.027 18.4 % $ 0.181 $ 0.129 $ 0.052 40.3 %
Gross profit percentage 15.1 % 12.9 % 15.3 % 12.2 %
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Three months ended May 31, 2012
Net sales for APAC for the three months ended May 31, 2012 were approximately
$38.2 million, an increase of approximately $1.0 million compared with the same
prior-year period due to increased volume and the favorable impact of foreign
currency translation. The increase in volume of approximately 2.1% was primarily
related to the masterbatch and engineered product families partially offset by
the specialty powders product family.
Gross profit for APAC for the three months ended May 31, 2012 was approximately
$5.8 million, an increase of approximately 20.9% compared with last year. The
increase in gross profit and gross profit per pound were primarily due to
successful restructuring initiatives with the Braeside, Australia plant closure
and consolidation which improved the cost structure. In addition, APAC continued
its focus on products with higher technical requirements. Foreign currency
translation had a minimal impact on gross profit.
APAC operating income for the three months ended May 31, 2012 was approximately
$2.9 million compared with approximately $1.7 million last year. The increase in
profitability was principally due to the increase in gross profit and a slight
decrease in selling, general and administrative expenses. Foreign currency
translation did not have a significant impact on operating income.
Nine months ended May 31, 2012
Net sales for APAC for the nine months ended May 31, 2012 were approximately
$108.3 million, an increase of approximately $4.3 million compared with the same
prior-year period. Net sales increased as a result of improved selling price per
pound of approximately 12.4% partially offset by a decrease in volume of
approximately 7.5%. Foreign currency translation favorably impacted net sales by
approximately $1.9 million. The increase in net sales was primarily related to
the masterbatch and engineered plastics product families partially offset by
decreased net sales in the specialty powders product family. The reduction in
volume was primarily attributable to a decline in specialty powders export net
sales due to the general economic climate in Europe.
Gross profit for APAC for the nine months ended May 31, 2012 was approximately
$16.6 million, an increase of approximately $3.9 million or 30.4% compared with
last year. The increase in gross profit and gross profit per pound were
primarily due to Braeside, Australia plant closure and consolidation in
connection with successful restructuring initiatives that have improved the cost
structure. In addition, APAC continued its focus on products with higher
technical requirements. Foreign currency translation had a favorable impact on
gross profit of approximately $0.3 million.
APAC operating income for the nine months ended May 31, 2012 was approximately
$8.0 million compared with approximately $3.9 million last year. The increase in
profitability was principally due to the increase in gross profit. Foreign
currency translation favorably impacted operating income by approximately $0.2
million.
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