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| SWC > SEC Filings for SWC > Form 10-Q on 6-Nov-2009 | All Recent SEC Filings |
6-Nov-2009
Quarterly Report
Under the Ford agreement, the Company has continuing commitments to deliver
fixed percentages of its mined palladium and platinum production through 2010.
Upon the expiration of the Ford contract at the end of 2010, and assuming no
replacement contracts are negotiated in the interim, the Company expects to be
fully exposed thereafter to any downward cycle in PGM prices. Although the sharp
decline in PGM prices late last year highlighted the Company's market exposure,
management's longer-term focus on improving mining efficiency and reducing costs
to a large extent has been driven by the recognition of the upcoming added
exposure to the loss of the Company's favorable automotive supply agreements.
However, despite these measures, there can be no assurance that PGM prices will
not decline further in the future, or that there may not be continued weakening
of the automobile industry that may place demand for the Company's products in
jeopardy. Such changes could have a significant effect on the Company's future
financial performance.
Loss of the Company's GM supply agreement has not constrained the Company's
ability to sell its mine output. There are well-established terminal markets for
platinum and palladium where the Company can readily sell any of its uncommitted
palladium production. The Company has utilized these markets for many years in
selling the output of its catalyst recycling business, and during the third
quarter successfully used these same outlets to market the mine palladium that
formerly would have been sold to GM.
The Company's profitability is significantly driven by the prices realized
for its palladium and platinum production, as well as by the operating
performance of the mines and the economic benefit that stems from its recycling
operations and from sales of by-product metals. During the second and third
quarters of 2009, the Company's average realized price for platinum strengthened
significantly from its low in the fourth quarter of 2008, when sales
realizations for mined platinum averaged $929 per ounce. Mined palladium
realizations were governed by contractual floor prices during the same period
and so averaged $368 per ounce. In the 2009 third quarter, the Company's sales
realizations on mined platinum averaged $1,174 per ounce, while sales of mined
palladium averaged $360 per ounce. In comparison, market prices quoted during
the third quarter of 2009 averaged $1,230 per ounce for platinum and $272 per
ounce for palladium, highlighting the effect on the Company's sales realizations
of the floor and ceiling prices in its automotive supply agreements.
It is useful to note that the loss of the GM supply agreement had only a very
small effect on the Company's average metal realizations during the 2009 third
quarter. The charts below show quarterly average market prices and the Company's
average realized sales prices for sales of platinum and palladium produced from
the Company's mines. The difference between market prices and realized prices
principally reflects the effect of floor and ceiling prices embedded in the
Company's supply agreements.
[[Image Removed: (PERFORMANCE GRAPH)]] [[Image Removed: (PERFORMANCE GRAPH)]]
MMC Norilsk Nickel, a Russian mining company, is the majority owner of the
Company, holding approximately 53% of the Company's outstanding common shares.
By virtue of its majority shareholding, and in accordance with the provisions of
a Shareholders' Agreement entered into at the time Norilsk Nickel acquired its
interest in the Company, Norilsk Nickel is currently entitled to nominate five
of the Company's nine directors, none of whom can be an employee or affiliate of
Norilsk Nickel. All nominees to the Company's board of directors must be
approved by the Governance and Nominating Committee of the board, and Norilsk
Nickel nominees also must be approved by a majority of the "non-Norilsk" outside
directors.
Two new Norilsk Nickel nominees were approved as directors of the Company
during the third quarter of 2009 - Mr. Mark Sander, a co-founder of and partner
in Plinian Capital, a mining investment
venture, and Mr. Ajay Paliwal, a U.K. based chartered accountant and currently a
principal of London-based Jiva Capital, Ltd. Both Mr. Sander and Mr. Paliwal
have extensive experience in the mining industry. The new directors replaced The
Honorable Donald W. Riegle, Jr. and Mr. Michael E. McGuire, Jr., both of whom
have recently stepped down from the Company's board.
Subsequent to the end of the 2009 third quarter, the Company concluded a
transaction with an unaffiliated third-party bondholder for the exchange of
approximately 1.8 million newly issued common shares for $15 million principal
amount of its outstanding 1.875% convertible debentures maturing in 2028. The
repurchased debentures have been retired. Although the exchange was economically
advantageous, the Company accounted for the transaction as an "induced
conversion," which will result in a fourth quarter non-cash transaction loss of
approximately $8.1 million. An induced conversion is a transaction in which the
conversion privileges in a convertible debt instrument are changed or additional
consideration is paid to debt holders for the purpose of inducing prompt
conversion of the debt to equity securities.
Mining Operations
Although PGM ore grades in the J-M Reef are some of the best in the world,
the uplifted configuration of the reef makes the ore costly and complex to mine.
The Company's mines compete primarily with operations on the Bushveld complex in
the Republic of South Africa, which are of lower grade but enjoy a higher
proportion of platinum than the J-M Reef and are less steeply dipping, and with
nickel mines in the Russian Federation and Canada which produce PGMs as a major
by-product and so at a very low marginal cost. In periods of low PGM prices,
Stillwater Mining Company's palladium-rich production and complex cost structure
at times has put it at a disadvantage to these competitors.
However, the Company's mine performance relative to South African producers
in the 2009 third quarter has been more complex. South African labor rates on an
hourly basis are substantially lower than in the U.S. industry, but labor
productivity in South African mines also tends to be lower and wages in rand
terms are increasing. Power prices historically have been steeply subsidized in
South Africa, but the subsidies are now being reduced through a series of
stepped pricing increases. And further offsetting some of the U.S. cost
disadvantage, the South African mines have lower ore grades and so the mines
typically must produce three to four times more ore tons per PGM ounce than the
Company's operations. Finally, as the chart below indicates, the appreciation in
PGM market prices that has taken place during the second and third quarters of
2009 has been largely a U.S. dollar phenomenon, and for South African producers
has been almost entirely offset by a strengthening rand.
The Company reported previously that as a result of last year's sharp
decrease in PGM prices and in light of the impact of the worldwide financial
crisis, the Company is restructuring its operations in an effort to conserve
cash and reduce anticipated losses. This restructuring effort has resulted in
changes to the scope and organization of mining operations, with principal focus
on improving mining efficiency and so reducing costs. The restructuring is
intended to better position the Company's operations to accommodate an
environment with lower PGM prices, while preserving much of the Company's
workforce for an eventual turnaround in pricing and the markets, although there
can be no assurance as to when or if such a turnaround may emerge. The operating
focus on cost reduction has led to significant improvements in mining efficiency
during the past year or so, and the Company intends to continue these efforts.
In recent years and through most of 2008, the Company and the mining industry
generally experienced increasing costs for certain key goods and services that
exceeded the trend of core inflation. The increase in costs affected both the
Company's operating expenses and its capital programs. These cost pressures
began to abate somewhat in late 2008 and through the first half of 2009. Prices
of many commodities dropped precipitously from their highs in mid-2008 as the
economy slowed and demand slackened. This reduced level of costs has continued
into 2009, although some commodity prices have begun to increase recently in
response to the weaker U.S. dollar.
For the third quarter of 2009, the Company has reported net income of
$4.4 million, or $0.05 per share, compared to net income of $0.1 million, or
less than $0.01per share, in the third quarter 2008. Earnings improved despite
sharply lower PGM prices compared to the year-earlier quarter - the combined
average realization per mined ounce sold for platinum and palladium was $574 in
the third quarter of 2009, down 12% compared to $652 in the third quarter of
2008. However, the third quarter of 2008 included $6.4 million in write-downs of
product inventories and long-term investments, driven mostly by the decline in
realizable prices for PGMs and in prices for equities. Mine production of
platinum and palladium totaled 129,100 ounces in the 2009 third quarter, as
compared to 120,000 ounces in the same period of 2008, reflecting performance
improvement at the Stillwater Mine offset in part by some scaling back of
operations at the East Boulder Mine. Net working capital (including cash and
investments) increased slightly during the quarter to $258.0 million, up from
$235.9 million at the end of second quarter 2009, and $230.4 million at year end
2008.
The Company's stated operating objectives for 2009 as previously reported
include achieving mine production of 495,000 ounces at a total cash cost of $399
per ounce and capital expenditures of $39.0 million while maintaining a stable
liquidity balance (cash plus short-term investments) in the range of
$180 million. The Company performed well against these objectives during the
2009 third quarter, producing 129,100 platinum and palladium ounces at a total
cash cost of $357 per ounce with capital spending of $7.1 million. Year to date,
the Company has produced 391,600 PGM ounces, or 79% of the full-year objective,
at a total cash cost of $363 per ounce, with total capital expenditures of
$32.3 million. Capital expenditures to date during 2009 have included
$6.3 million of spending to complete construction of a second electric furnace
at the Columbus smelter and $5.6 million for a new system of electric truck
haulage in the deeper portions of the Stillwater Mine. The Company's total
available cash and short-term investments at September 30, 2009, was
$200.1 million, up from $175.4 at June 30, 2009, and $180.8 million at the end
of 2008. The Company has now updated its earlier full-year 2009 mine production
guidance from 495,000 PGM ounces previously to 515,000 PGM ounces. With combined
total cash costs for the third quarter at $357 per ounce and year-to-date total
cash costs at $363 per ounce, the Company has also improved its 2009 guidance
for average combined total cash costs to $375 per ounce from $399 per ounce
earlier.
At the East Boulder Mine, an operational restructuring carried out late last
year has resulted in a smaller and more focused workforce and a team-centered
approach to mining that operates only in those areas that can be justified
economically at current PGM prices. Performance at East Boulder in the third
quarter of 2009 overall exceeded expectations, with platinum and palladium
production of 34,000 ounces, considerably stronger than planned and total cash
costs per ounce of $391 per ounce, also much better than plan. Capital
expenditures at the mine were $1.3 million in the third quarter, a little higher
than originally planned, as the mine has expanded its primary development
efforts somewhat in response to its improved operating performance.
Third quarter 2009 platinum and palladium production at the Stillwater Mine
totaled 95,100 ounces, essentially equal to plan. Total cash costs were $344 per
ounce, better than planned, driven mostly by improved mining efficiencies.
Capital expenditures at the Stillwater Mine of $5.2 million in the third quarter
were nearly on plan.
PGM Recycling
The Company's processing facilities in Columbus, Montana, recycle spent
catalytic converter cores and other materials by commingling them with the
Company's mine concentrates to facilitate recovering the contained palladium,
platinum and rhodium. The recycling segment has been a very attractive and
profitable ancillary business that utilizes copper and nickel contained in the
concentrates as collecting agents and available capacity in the Company's
smelting and refining facilities. Between 2004 and 2008, the volumes of catalyst
recycled grew substantially and the profitability of the business frequently
exceeded that of the Company's mining operations. However, the volumes of
recycling material available to the Company declined substantially with the fall
in PGM prices during the second half of 2008, and the contribution to earnings
of the Company's recycling activities has declined concurrently. In response to
this decline, the Company has reviewed the current state of its recycling
activities and, subject to various adjustments in its business model, has
concluded to remain an aggressive competitor in the business of recycling PGM
catalysts.
For the third quarter of 2009, the Company recognized net income from its
recycling operations of $1.9 million on revenues of $26.2 million, reflecting a
combined average realization during the quarter of about $686 per sold ounce.
Total tons of recycling material fed to the furnace during the 2009 third
quarter, including tolled material, averaged 9.6 tons per day. By way of
comparison, for the third quarter of 2008 when PGM prices were much higher, the
Company recorded recycling segment net income of $19.9 million on revenues of
$169.8 million, at an average realization of $2,008 per sold ounce. Total
recycling tons fed to the furnace in last year's third quarter averaged 22.3
tons per day. The lower volume in 2009 has been in response to more limited
advances to suppliers and to the significant decline in PGM prices which has
reduced the incentives in the market to collect recycled material. Volumes of
material available for recycling appear to be gradually recovering during 2009
but remain well below plan and substantially below the levels experienced in
prior years.
In acquiring recycled automotive catalysts, the Company advances funds to its
suppliers in order to facilitate procurement efforts. During 2009, the Company
has modified its recycling business model to narrow its exposure in advancing
funds to suppliers while at the same time continuing to support and grow the
recycling segment. Total outstanding procurement advances to recycling suppliers
had declined to $2.6 million at September 30, 2009. In the current business
environment, the Company has generally limited new supplier working capital
advances to material in process or in transit.
Strategic Considerations
Amid the current worldwide economic downturn and generally lower industrial
demand for palladium, both automotive and jewelry consumption of palladium
reportedly has continued fairly strong in Asia, at least partially in response
to strong economic stimulus from the Chinese government. Investment interest in
both platinum and palladium also has remained strong worldwide, apparently
offsetting part of the drop in industrial demand. The mining industry's
production of PGMs, particularly at higher-cost operations, remains reduced or
shut in, cutting back PGM supply to some degree. The volume of PGMs supplied
from recycling likewise remains depressed in the present market. Overall, the
strengthening in PGM prices during the first nine months of 2009 appears to have
been driven by speculative interest in the metals as an inflation hedge and by
weakness in the U.S dollar relative to other major currencies. Typically, prices
for the PGMs particularly in commodity-linked currencies like the South African
rand and the Australian dollar have not paralleled the appreciation seen in U.S.
dollar terms during 2009.
With the steep decline in PGM prices during the fourth quarter of 2008, the
Company indicated that during 2009 its management focus would center on cash
preservation and improving mining efficiency rather than on reported earnings.
In this vein, the Company has assessed the approximate PGM price levels that it
requires in order to maintain its operations in a cash neutral position while
still providing for adequate reinvestment in the business. For the third quarter
of 2009, all-in cash requirements to cover operations, capital spending and
corporate overhead, offset by by-product sales proceeds and recycling profits,
averaged $462 per ounce. The Company's combined average realized price for
platinum and palladium, as noted earlier, was $574 per ounce in the third
quarter of 2009. While the margin therefore appears healthy, to some extent it
is dependent upon the effect of floor and ceiling prices in the automotive
contracts and constrained capital spending. Because the remaining automotive PGM
supply agreement with Ford will expire at the end of 2010, in gauging
longer-term performance it is useful to exclude the effect of the floors and
ceilings on the Company's realizations. If all third-quarter sales of mined
material had been priced at market, the average realization would have declined
to $525 per ounce - still a positive margin, but substantially less robust than
with the automotive contracts. Looked at slightly differently, if platinum and
palladium prices remained in approximately the same ratio as in the third
quarter, a cash breakeven level for prices would be about $250 per ounce for
palladium and $1,200 per ounce for platinum.
Although the third quarter results suggest that the Company has made good
progress in its effort to bring ongoing cash costs into line with current market
conditions, several cost-focused efforts are continuing. Constraints on capital
expenditures during 2009 have helped restrict cash spending, but the level of
capital spending during 2009 likely is not adequate to maintain operations at
their current levels longer term. The Company anticipates a need to increase
spending on mine development somewhat in 2010, particularly at the East Boulder
Mine. Absent higher PGM prices in the interim, the cash for this increased mine
development will have to be generated through cost reductions elsewhere.
Consequently, several internal multifunctional teams have been engaged in
reviewing various facets of the Company's operations in an effort to increase
the efficiency of various mining and support functions. Key materials costs
generally have declined from their 2008 levels and the Company has been able to
negotiate more favorable rates in 2009 for a number of outside services.
Continuing efforts will include focus on improving mining productivity and
broadened involvement in identifying potential operating efficiencies and
opportunities. Despite these efforts, in the current economic environment there
can be no assurance that the Company will succeed in its efforts to keep its
costs in line with PGM prices, nor that PGM prices will not decline to levels
that put additional pressure on the Company's earnings and cash flows.
For a number of years management has designated three major strategic areas
of focus intended to strengthen the Company's financial and competitive
position. Resources allocated to these strategies have been adjusted in
conjunction with the recent market shifts, but the Company has nevertheless
maintained this strategic emphasis.
1. Transformation of Mining Processes to Increase Mining Efficiency
The Company normally measures its mining efficiency in terms of total cash
costs per ounce of PGMs extracted. This non-GAAP measure is discussed in more
detail in Reconciliation of Non-GAAP Measures to Costs of Revenues beginning on
page 38 of this document. Mining efficiency is affected by the total cost of
labor and materials incurred in mining and processing ore and by net PGM
production. In general, lowering costs or increasing net production per hour
worked will benefit mining efficiency. Labor and materials costs are influenced
by the mix of mining methods used, by the type and volume of equipment employed
in the mines, by the effectiveness of mine planning and by the state of general
economic conditions. The Company's net palladium and platinum production is
determined by the number of total ore tons mined, the grade of the extracted
ore, and the metallurgical recovery percentages achieved in each stage of
processing.
As discussed previously, the Company's principal operating focus in the
current economic environment has been to minimize costs and maintain a stable
cash position. While at times in the past the Company has sought to reduce costs
by increasing mine production and thereby benefit from improved economies of
scale, in practice the marginal cost of the increased production in some areas
may exceed the incremental benefit. This is particularly true when metal prices
are low. Consequently, during 2009, the Company has attempted to hold production
at a level commensurate with available resources and instead has focused on
improving mining efficiency.
These efforts to improve efficiency have been broad based and include
emphasis on increased productivity, better coordination among mining and support
functions, strategic procurement and inventory management processes and more
efficient utilization of resources. Various initiatives have been introduced in
support of this objective.
The Stillwater Mine also has seen excellent efficiency improvements during 2009. Following the restructuring at the East Boulder Mine, a significant portion of the miners previously employed at East Boulder were transferred over to the Stillwater Mine, providing much-needed additional staffing for mining areas there. Several of the critical support functions at the mine, including materials and supply, muckhaul, backfill and maintenance, were revamped and made more efficient by implementing the recommendations of several cross-functional study teams that identified inefficiencies in each process. Some refinements also have been made to mining operations, including blasting methods and timing, crew rotations and turnover at shift and crew changes, thereby improving productivities. Significant training has accompanied each of these adjustments.
Three months ended September 30, Nine months ended September 30,
2009 2008 2009 2008
Stillwater Mine
Total Cash Costs per Ounce before credits $ 407 $ 531 $ 403 $ 529
Less recycling and by-product credits (63 ) (200 ) (54 ) (178 )
Total Cash Costs per Ounce as reported $ 344 $ 331 $ 349 $ 351
East Boulder Mine
Total Cash Costs per Ounce before credits $ 467 $ 619 $ 469 $ 614
Less recycling and by-product credits (76 ) (227 ) (65 ) (182 )
Total Cash Costs per Ounce as reported $ 391 $ 392 $ 404 $ 432
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Please see the discussion of non-GAAP reporting measures beginning on page
38.
At the East Boulder Mine, following a brief suspension of mining and sharp
cutbacks in manpower at the end of 2008, the mine workforce was restructured
into a number of relatively autonomous teams, each assigned responsibility for
all mining operations in a particular area of the mine. Because the average ore
grade at East Boulder is consistently lower than at the Stillwater Mine, the
per-ounce costs of production at East Boulder have tended to be substantially
higher. Consequently, the very viability of the East Boulder Mine was put at
risk when PGM prices fell in 2008. The restructured workforce at East Boulder
has performed spectacularly during 2009, bringing average cash mining costs
before credits (see table above) down by more than $150 per ounce, and producing
in this year's third quarter about 94% of the PGM ounces produced in the same
period last year, but with slightly less than 50% of the workforce. The
. . .
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