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| SXI > SEC Filings for SXI > Form 10-K on 31-Aug-2009 | All Recent SEC Filings |
31-Aug-2009
Annual Report
Overview
We are a leading manufacturer of a variety of products and services for diverse
commercial and industrial market segments. We have five reporting segments:
Food Service Equipment Group, Air Distribution Products Group (ADP), Engraving
Group, Engineering Technologies Group, and Electronics and Hydraulics. We are a
manufacturer of products sold to commercial and industrial customers. This has
enabled us to align all of our businesses with our core manufacturing
competencies. Our continuing objective is to identify those of our businesses
which hold the greatest potential for profitable growth, and direct our
resources to supporting both organic growth and acquisition opportunities in
those businesses.
In the recessionary environment in which we have operated during the past year, our focus has been on aggressively reducing the costs throughout all of our operations. To that end, we have reduced the total size of the US based work force, including both office and shop floor personnel, by approximately 25% during the course of the year. Since the beginning of fiscal 2009 we reduced our U.S.-based salaried and indirect labor staffing levels by approximately 260 positions resulting in annual savings of approximately $14 million. In addition, during the third quarter, except where prohibited by collective bargaining agreements, we announced that employee salaries would be frozen and employer contributions to defined contribution plans would be suspended through at least the end of calendar year 2009. Finally, we have eliminated all annual incentive bonus payments and long term management incentive payouts for fiscal year 2009.
We also, as part of our ongoing efforts to improve the utilization of our manufacturing infrastructure, have accelerated the implementation of plans to consolidate our global manufacturing footprint as outlined below:
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In our ADP Group we closed our Bartonville, Illinois, facility during the first quarter and transferred its production to two of our existing ADP facilities.
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In our Food Service Equipment Group we announced the closure of a facility
located in New York in the third quarter and successfully completed the transfer
of the production from this facility to our operations in Mexico and Wyoming.
Also during the fourth quarter, we began the consolidation of another Food
Service Equipment group facility, the APW Wyott facility located in Dallas, into
our Nogales, Mexico facility. We expect to complete this latest consolidation
during the first half of 2010.
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In our Engraving Group, we completed the consolidation of two roll engraving operations into our Richmond, Virginia facility during the first quarter. In the third quarter, we consolidated the mold texturizing production at our Detroit facility into our facility located in Canada.
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In our Electronics and Hydraulics Group, we completed the consolidation of the production from our remaining Canadian Electronics operation into existing facilities located in Mexico and China during the fourth quarter. We also announced the consolidation of the production of the BG Labs business which we acquired in August 2008 into our facilities in Cincinnati, Ohio. This consolidation will be completed in the first quarter of 2010. We closed a manufacturing operation in the Hydraulics unit during the second quarter and consolidated production into an existing facility.
The annual savings to be achieved by the plant consolidations completed in 2009 is estimated to be $10 million. The Food Service plant consolidation scheduled to be completed by the end of calendar 2009 will yield an estimated additional $2.5 million in annual savings.
In addition to headcount reductions, we achieved cost reductions in all aspects of procurement including purchase of inventory items, maintenance and repair supplies and services. We also focused on driving improved productivity from our internal operations including shop floor productivity, reduced scrap and warranty expense and reductions in other controllable expense categories. In the procurement and productivity cost categories we achieved annual cost savings in excess of $12 million which became fully implemented at the end of the fourth quarter of 2009.
Further, we continue our strong focus on working capital management and cash flow generation with the intent of improving our liquidity and making additional payments on borrowings under the Company's revolving credit facility. In addition, the Company is repatriating cash in instances where the Company can remit to the U.S. without incurring a significant net tax cost, as well as restricting capital expenditures. The strong operating cash flow from continuing operations of $43.3 million and resulting debt reduction of $40.4 million for the full fiscal year indicate that these actions have also been successful. The resulting additional borrowing capacity is expected to provide additional financial flexibility for the foreseeable future.
The cost reduction initiatives outlined above that were completed in 2009 will deliver a total of $36 million in annualized savings. Approximately $15.5 million of this total savings was realized in 2009 and the remaining $20.5 million will be realized in 2010.
Because of the diversity of the Company's businesses, end user markets and geographic locations, management does not use specific external indices to predict the future performance of the Company, other than general information about broad macroeconomic trends. Each of our individual business units serves niche markets and attempts to identify trends other than general business and economic conditions which are specific to their businesses and which could impact their performance. Those units report any such information to senior management, which uses it to the extent relevant to assess the future performance of the Company. A description of any such material trends is described below in the applicable segment analysis.
We monitor a number of key performance indicators including net sales, income from operations, backlog and gross profit margin. A discussion of these key performance indicators is included within the discussion below.
Unless otherwise noted, references to years are to fiscal years.
Consolidated Results from Continuing Operations (in thousands):
2009 2008 2007
Net sales $607,086 $697,541 $621,211
Gross profit margin 29.0% 28.9% 27.8%
Restructuring expense ($7,839) ($590) ($286)
Income from operations $6,021 $38,929 $30,097
Backlog $96,335 $111,663 $113,844
Net Sales
2009 2008 2007
Net sales, as reported $607,086 $697,541 $621,211
Components of change in sales:
Effect of acquisitions -- $51,285 $57,839
Effect of exchange rates ($10,528) $10,262 $5,313
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Net sales decreased $90.5 million in 2009, a 13.0% decrease from the prior year.
Organic sales decreased $79.9 million or 11.5%, with the remaining difference
due to exchange rates. While we experienced a recession-driven decrease in
sales across all segments except for the Engineering Technologies Group, sales
in our ADP and Electronics and Hydraulics segments had the most significant
declines, as downturns in the housing, white goods, and heavy truck industries
impacted the sales of these segments.
Net sales increased $76.3 million in fiscal 2008, a 12.3% increase from the prior year. The net sales increase was positively impacted by the full year impact of our 2007 acquisitions and favorable exchange rates. Organic sales grew $14.8 million or 2.4%. Sales in our ADP and Electronics and Hydraulics Products segments experienced declines, as downturns in the housing and heavy truck industries impacted the sales of these segments. Discussion of the performance of all our segments is more fully detailed below.
Gross Profit Margin
Our gross profit margin increased in 2009 to 29.0% from 28.9% in 2008. This increase in margin is due to our efforts to reduce our cost structure, as reductions in materials and value added costs were able to outpace the natural inefficiencies resulting from our decrease in sales. We believe that our cost reduction efforts will better position our operations for higher gross margins when a macroeconomic recovery occurs. Our gross profit margin increased in fiscal 2008 to 28.9% from 27.8% in 2007.
Restructuring
On July 25, 2008, the Company announced the closure of the ADP production
facility located in Bartonville, Illinois. The Company's decision to close the
Bartonville facility was in response to the Company's lean initiatives, excess
capacity, and the continuing decline in the new residential construction market.
The sales and production activities at the Bartonville facility were relocated
to other ADP facilities. Standex recorded a $4.6 million pre-tax expense
related to the closure of the Bartonville facility during 2009.
In the second quarter of 2009, the Company closed the Bessemer, Alabama, manufacturing and distribution facility of its Hydraulics unit within the Electronics and Hydraulics Group. Production from this plant was consolidated into our other Hydraulics operation in Ohio.
In January 2009, the Company announced the consolidation of three facilities, one each in the Food Service Equipment, Engraving, and Electronics and Hydraulics groups. Production at these locations will be integrated into existing facilities throughout the world in their respective divisions. Related restructuring expenses of $1.9 million were incurred during the year for these consolidations.
The Company has reduced its US based employment by 25% across all divisions in order to reduce costs in response to the macroeconomic recessionary environment and its expected effects on the Company in the immediate future. The Company recorded $1.3 million of pre-tax restructuring expense related to this initiative during 2009.
Income from Operations
Income from operations during 2009 decreased $32.9 million, or 84.5% when compared to 2008. This includes the impact of $21.3 million of impairment of goodwill and intangible assets during the year, as well as restructuring costs of $7.8 million during the year. Absent these costs, income from operations decreased $3.7 million, or 9.6%, from 2008, which is attributable to the 13% year-over-year decline in sales offset by the aforementioned improvements in our cost structure.
Income from operations during 2008 increased $8.8 million, or 29.3% when compared to 2007. Excluding the impact of acquisitions, the increase was $5.3 million or 17.6%. This increase is due to several factors including cost reductions and improvements in productivity at a number of the Company's divisions, profit leverage resulting from a 2.4% organic sales growth, and reduced U.S. pension plan expense due to the freezing of the salaried defined benefit plan.
Discussion of the performance of all of our Groups is more fully explained in the segment analysis that follows.
Income Taxes
The Company's income tax provision from continuing operations for the fiscal year ended June 30, 2009 was $1.6 million, or an effective rate of (539.0%), compared to $10.5 million, or an effective rate of 35.2%, for the fiscal year ended June 30, 2008 and $6.6 million, or an effective rate of 29.3%, for the fiscal year ended June 30, 2007. Changes in the effective tax rates from period to period may be significant as they depend on many factors including, but not limited to, size of the Company's income or loss and any one time activities occurring during the period.
The Company's income tax provision from continuing operations for the fiscal
year ended June 30, 2009 was significantly impacted by the following items (i) a
benefit of $0.8 million from the reversal of income tax contingency reserves
that were determined to be no longer needed due to the expiration of applicable
limitation statutes, (ii) the $21.3 million impairment for which only $1.3 of
tax benefit could be realized, as the goodwill had no tax basis, (iii) a benefit
totaling $1.7 million from the reversal of the deferred tax liability that was
no longer required due to a change in the U.S. tax classification of one of our
foreign entities, (iv) a benefit of $0.6 million related primarily to the
retroactive extension of the R&D credit recorded during the second quarter and
(v) a benefit related to the receipt of $1.1 million of nontaxable life
insurance proceeds during the first quarter.
Capital Expenditures
In general, our capital expenditures over the longer term are expected to be approximately equivalent to our annual depreciation costs. In 2009, capital expenditures of $5.7 million were below our annual depreciation of $12.3 million and reflect our strategy of cash conservation and debt reduction in response to the current recessionary environment. In 2008, our capital expenditures were $11.0 million.
Backlog
Backlog at June 30, 2009 decreased $15.3 million to $96.3 million when compared to fiscal 2008, a 13.7% decrease when compared to prior year. This decrease is correspondent with our decrease in sales volume as a result of the broader economic climate, and is across all segments, with the exception of a slight increase for the Engraving Group.
Segment Analysis
Net Sales
The following table presents net sales by business segment (in thousands):
2009 2008 2007
Food Service Equipment $350,358 $381,254 299,009
Air Distribution Products 66,534 88,334 110,081
Engraving 77,311 92,167 84,223
Engineering Technologies 51,693 51,615 41,829
Electronics and Hydraulics 61,190 84,171 86,069
$607,086 $697,541 $621,211
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Food Service Equipment
Net sales in 2009 decreased $30.9 million, or 8.1%, from 2008. The effects of foreign exchange rates accounted for $3.7 million of the decline. When removing the effect of foreign exchange rate impact, sales decreased $27.3 Million, or 7.2%, when compared with the same period one year earlier. We achieved slight organic growth in our Refrigerated Solutions businesses (walk-in cooler and refrigerated cabinets) generally due to market share gains and nominal price increases. Our Cooking Solutions and Custom Solutions businesses experienced sales declines primarily due to the market deterioration that began in the second fiscal quarter.
Fiscal 2008 net sales in the Food Service Equipment Group (FSEG) increased $82.2
million when compared to fiscal 2007, a 27.5% increase to $381.3 million.
Acquisitions accounted for $51.3 million of the sales increase. The acquisition
growth was due to the full year impact of the Associated American Industries
(AAI) and American Food Service acquisitions completed in 2007. Favorable
exchange rate gains accounted for approximately $2.7 million (+0.9%) of the
segment's sales increase. Organic sales growth of $28.2 million (+9.5%)
accounted for the remainder of the growth. All FSEG major brands experienced
positive organic growth through a combination of market share gains, price
increases, moderate growth of core markets, broadening our customer base and
expanding into new markets.
Air Distribution Products
Net sales for 2009, declined $21.8 million, or 24.7% from the prior year.
Standex evaluates the available market for ADP by monitoring new housing start
data, published monthly by the U.S. Department of Housing and Urban Development.
Sales to the Group's customers typically lag new home starts by three to four
months. A volume decline of 34.3% was driven by a similar decline in housing
starts of 36.8 % during the year. ADP continues to pursue market share gains
through its traditional wholesaler channels by expanding its sales force,
focusing on underpenetrated markets, and by adding new, adjacent product
offerings, such as flex duct. These initiatives have resulted in market share
gains; however, the sales volume increases resulting from these gains are
marginal compared to overall market deterioration.
ADP's fiscal 2008 sales declined $21.7 million from fiscal 2007 levels, a 19.8%
reduction. The decrease in ADP's volume was due to the continuing, significant
decline in new residential construction offset partially by market share gains.
During fiscal 2008 the housing starts deteriorated by over 24% while during the
same period ADP's sales, adjusted for price changes, were lower by 23%.
Engraving
Sales in the Engraving Group decreased by $14.9 million, or 16.1% from fiscal 2008 levels. The largest industry served by the mold texturization business, a significant part of the Group, is the automotive industry. Sales in this industry are driven by the number of new and redesigned platforms that the OEM's introduce during the year. The Group experienced a widespread decrease in sales of mold texturizing for automotive OEM platform work in most geographic regions, especially Europe, in 2009 due to OEM's launching fewer new auto platforms and delaying current programs. Lower mold texturing sales were partially offset by stronger sales in core forming tools and filtration screens related to our Innovent business. North American operations sales declined 12.8% and international operations sales declined 22.5%. Although this has been a challenging year, we believe that our global presence, as well as our ability to be very responsive to our automotive OEM customers' needs will continue to allow us to leverage our customers' desire to work with one company worldwide while meeting their requirements for design and production consistency.
During 2008, sales in the Engraving Group increased by $7.9 million, or 9.4%, from the fiscal 2007 level. Sales growth was driven primarily in mold texturization. These results were partially offset by weakness in the roll, plate and machinery business which was negatively impacted by slowdowns in the automotive and housing markets. Net sales increased by $2.2 million when compared to fiscal 2007 after excluding the effects of foreign exchange which added $5.7 million. During fiscal 2008, sales to the automotive industry experienced an increase due to market share gains, strong demand from our automotive OEM customers in North American and Europe, growth in our China operations as well as very solid performance in our European businesses.
Engineering Technologies
Sales increased $0.1 million in fiscal 2009 when compared to the prior year.
Our metal spinning and fabrication businesses, which serve customers in the
energy, marine, aviation, missile and aerospace industries, experienced steady
performance. We secured new contracts for tank systems for the growing unmanned
aerial vehicles market and contracts for tooling and hardware related to NASA's
Orion and Ares rocket programs. In addition this group saw an increase in
demand for land based turbine components.
2008 sales in this Group increased $9.8 million, or 23.4%, when compared to the prior year. The energy, aerospace, and aviation industries increasingly sourced fabricated metal parts from third parties rather than manufacturing these parts themselves, which benefited our spinning and fabrication businesses. During 2008, one of our metal spinning businesses recognized $5.1 million of revenue on a contract for tooling and hardware related to NASA's Orion rocket program.
Electronics and Hydraulics
Sales declined by $23.0 million, or 27.3% in 2009 when compared to the same period one year earlier. For the Electronics unit, the decline is attributable to the global recession in the automotive, white goods and HVAC market segments, which experienced steep declines during the second half of fiscal 2009. Within the Hydraulics unit, the global decline in new orders for dump trucks and dump trailers has been dramatic, as the recession has resulted in a general lack of credit availability for buyers, as well as an excess of used and repossessed equipment flooding the market. Many difficult yet necessary steps have been undertaken to re-position the Group, including significant layoffs and plant closings in both units, and the Group is focusing on new products and non-traditional applications for our products as a means to achieve organic growth.
Sales declined by $1.9 million, or 2.2% in fiscal 2008 when compared to the same period one year earlier. Relatively flat year over year sales at our Electronics business were attributable to weakness in the automotive, security, HVAC and white goods markets, offset by new business in the medical and controls markets. In the Hydraulics unit, declines in the U.S. market were driven by several factors, including new EPA regulations, dramatic increases in the price of fuel, and the general slowdown in the construction sector.
Income from Operations
The following table presents income from operations by business segment (in
thousands):
2009 2008 2007
Food Service Equipment $9,900 $31,460 18,242
Air Distribution Products 713 (340) 2,610
Engraving 7,028 9,611 7,595
Engineering Technologies 8,667 9,770 6,824
Electronics and Hydraulics 3,459 8,106 9,158
Restructuring (7,839) (590) (286)
Other income, net - - 1,023
Corporate (15,907) (19,088) (15,069)
$6,021 $38,929 $30,097
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Food Service Equipment
Income from operations (our measure of segment profit performance) for fiscal 2009 decreased approximately $21.6 million, or 68.5%, when compared to the same period one year earlier. Excluding the effect of a $21.3 million impairment of goodwill and intangible assets during the third quarter, operating income was approximately flat year-over-year. An 8.1% decline in sales volume was offset by staffing reductions, material and labor productivity improvements, and nominal price increases. These savings initiatives were partially offset by commodity cost increases in the first half and negative sales mix in the first quarter.
Income from operations increased $13.2 million from $18.2 million in fiscal 2007 to $31.5 million in fiscal 2008, a 72.5% increase. The full year impact of acquisitions completed in fiscal 2007 added approximately $3.5 million in income from operations during fiscal 2008. Excluding the impact of acquisitions, income from operations increased $9.7 million, or 53.1%, compared to fiscal 2007. Our Master-Bilt and Nor-Lake divisions experienced operating income growth in excess of 75% driven by organic sales growth, price increases, cost reductions and improved manufacturing efficiencies in all manufacturing locations. Our Procon pump business experienced a 38% improvement in operating income due to organic sales growth, exchange gains, material cost reduction programs and operational improvements in their Mexico and Ireland operations.
Air Distribution Products
Operating income for 2009 was $0.7 million, an increase of $1.1 million from 2008. Price increases implemented in early 2009 partially offset raw steel price increases and declining sales volume. These raw material price increase were also offset by significant year over year cost savings achieved from the shutdown of the Bartonville, Illinois, facility in July 2008 and salaried and hourly workforce reductions which took place primarily in the third quarter of the year. Additionally, the Group recorded expenses of $3.5 million during the third quarter of 2009 to write down inventory of higher-cost metal purchased in the first half the year to its fair market value.
Fiscal 2008 income from operations decreased $3.0 million from prior year. The
decrease is due primarily to sales volume declines and to a lesser extent,
material cost increases. Metal costs escalated more than 49% during the period.
Specific raw material cost reduction strategies along with third and fourth
quarter price increases helped to partially offset these cost escalations.
Engraving
Income from operations decreased by $2.6 million, or 26.9%, to $7.0 million when compared to fiscal 2008. Restructuring measures taken during the year consist of the completion of the closure of our Ohio mold texturizing and New Jersey roll embossing facilities begun in 2008, and an additional consolidation during the year of our Michigan mold texturizing facility. In addition, the Group continued to expand the use of Lean enterprise techniques throughout its operations in order to further improve profitability and responsiveness to our customers.
Income from operations increased by $2.0 million, or 26.5%, when compared to fiscal 2007. Sales volume increases and productivity improvements in the world wide mold texturizing facilities led to significant profit growth in this portion of the Engraving Group. In the mold texturizing business we opened a new facility in Turkey and a larger facility in the Czech Republic which contributed to positive earnings growth during the year. Operating income was down year over year in the roll and plate engraving and embossing equipment businesses due primarily to the impact of lower volume resulting from the downturn in the U.S. housing and automotive market, where a large percentage of this unit's products are applied.
Engineering Technologies
Income from operations decreased $1.1 million or 11.3% in fiscal 2009 when compared to the same period one year earlier. The reduced profitability was the result of a shift in mix to lower margin products for the energy markets and away from aerospace sales. The introduction of lean manufacturing techniques as a regular element of daily production is helping to improve margins in this segment.
Income from operations increased $2.9 million, or 43.2% in fiscal 2008 when compared to the same period one year earlier. The improvement in income from operations was attributed to the growth in aerospace and energy sales coupled with cost reductions. The improvement in operating income resulting from these efforts was partially offset by production inefficiencies due to the commissioning of new capital equipment and new product launches.
Electronics and Hydraulics
Income from operations decreased $4.6 million in fiscal 2009, or 57.3% when compared to the same period one year earlier, due primarily to the year over year sales decline of over 25%. Sales demand for this segment was negatively impacted by recessionary market conditions that existed in the automotive, housing white goods and off road construction vehicles end user segments. In the Electronics unit, aggressive cost reduction measures and plant closures resulted in a moderate increase in earnings as a percent of net sales. In the Hydraulics unit, we have successfully introduced new capital equipment to improve productivity and closed one facility.
Income from operations decreased $1.1 million in fiscal 2008, or 11.5% when compared to the same period one year earlier. While income from operations was positively impacted by cost reductions achieved through Lean manufacturing techniques and the use of low cost manufacturing in Mexico and China, these efforts were offset by labor inefficiencies associated with the closure of a Canadian manufacturing facility in the Electronics unit during 2008. These issues were resolved by the end of the year.
Corporate
Corporate expenses decreased $3.2 million, or 16.7% during 2009. The reduction in corporate expenses can be attributed to a salaried headcount reduction of over 25%, as well as the suspension of bonuses during the year in response to the recessionary macroeconomic environment. Also, in 2009, there was no expense for current-year awards under the Company's performance-based long term stock compensation program, as we determined that the achievement of the performance criteria for outstanding awards was not probable, whereas in 2008 these awards . . .
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