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| JBSS > SEC Filings for JBSS > Form 10-K on 27-Aug-2009 | All Recent SEC Filings |
27-Aug-2009
Annual Report
fourth quarters of fiscal 2009 compared to fiscal 2008. Sales in our consumer
distribution channel increased by 7.8% in dollars and 5.5% in volume for fiscal
2009 compared to fiscal 2008 through the addition of a major private label
customer and increased business at our existing customer base. The increase in
sales volume has allowed us to utilize the extra production capacity generated
by our new production facility located in Elgin, Illinois. However, further
increases in sales volume will be required in the future for us to realize the
full extent of the planned benefits of our new production facility located in
Elgin, Illinois. Also, we recently lost the private label business of a
significant customer, representing approximately 4% of our net sales for fiscal
2009.
Our fiscal 2009 results were negatively impacted by a pistachio recall. During
the time period of March 31, 2009 through April 8, 2009, we voluntarily recalled
roasted inshell pistachios, raw shelled pistachios and mixed nuts containing raw
shelled pistachios. The recall was made as a precautionary measure because such
products may have been contaminated with salmonella. Our recall was a follow-up
to the industry-wide voluntary recall of pistachios announced by Setton
Pistachio of Terra Bella, Inc. ("Setton"), one of our pistachio suppliers. We do
not currently anticipate any further recalls related to purchases of pistachios
from Setton. Our total costs associated with the recall are estimated to be
approximately $2.5 million. This total may be broken down as follows: (i)
$1.7 million reduction in sales for shipments to customers; (ii) $0.3 million
increase in cost of sales for the destruction of inventory in our possession;
and (iii) $0.5 million increase in administrative expenses for our customers'
lost profits and other miscellaneous expenses. As of June 25, 2009, our
remaining accrued liability for product recall is $435 thousand. We currently
intend to aggressively pursue the recovery of our recall costs from Setton,
Setton's insurance and our own insurance; however, we can provide no assurance
as to the likelihood, extent or timing of any such recovery.
Our total debt levels decreased by $38.6 million during fiscal 2009 due
primarily to positive operating cash flow of $43.4 million and limited capital
expenditures of $5.9 million. Our improved financial position will allow us to
devote more resources to profitably grow and expand our business, especially our
Fisher brand. We have developed a five-year strategic plan through which we
intend to maximize the potential of our business.
Results of Operations
The following table sets forth the percentage relationship of certain items to
net sales for the periods indicated and the percentage increase or decrease of
such items from fiscal 2008 to fiscal 2009 and from fiscal 2007 to fiscal 2008.
Percentage Increase/Decrease
Percentage of Net Sales Fiscal 2009 Fiscal 2008
Fiscal 2009 Fiscal 2008 Fiscal 2007 vs. 2008 vs. 2007
Net sales 100.0 % 100.0 % 100.0 % 2.2 % 0.2 %
Gross profit 13.1 12.2 7.6 9.3 60.4
Selling expenses 6.6 6.4 7.2 4.5 (10.5 )
Administrative expenses 3.7 3.5 3.0 9.5 14.9
Restructuring expenses (0.1 ) 0.3 - (118.8 ) -
Gain related to real estate sales - - (0.6 ) - -
Fiscal 2009 Compared to Fiscal 2008
Net Sales.
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The following table shows a comparison of sales by distribution channel, and as a percentage of total net sales (dollars in thousands):
Distribution Channel Fiscal 2009 Fiscal 2008
Consumer $ 317,097 57.3 % $ 294,021 54.2 %
Industrial 79,147 14.3 92,792 17.1
Food Service 64,657 11.7 68,132 12.6
Contract Packaging 55,753 10.0 47,441 8.8
Export 37,192 6.7 39,385 7.3
Total $ 553,846 100.0 % $ 541,771 100.0 %
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The following table shows an annual comparison of sales by product type as a percentage of total gross sales. The table is based on gross sales, rather than net sales, because certain adjustments, such as promotional discounts, are not allocable to product type.
Product Type Fiscal 2009 Fiscal 2008
Peanuts 21.8 % 20.1 %
Pecans 19.2 22.6
Cashews & Mixed Nuts 22.5 20.8
Walnuts 13.3 14.7
Almonds 11.3 11.9
Other 11.9 9.9
Total 100.0 % 100.0 %
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Net sales in the consumer distribution channel increased by 7.8% in dollars and
5.5% in volume in fiscal 2009 compared to fiscal 2008. Private label consumer
sales volume increased by 7.3% in fiscal 2009 compared to fiscal 2008 primarily
due to: (i) a significant new customer for the last half of fiscal 2009;
(ii) expansion of business at an existing customer; and (iii) a general increase
in sales of private label products due to current economic conditions. Fisher
brand sales volume increased 3.2% for fiscal 2009 compared to fiscal 2008
primarily due to an increase in inshell peanut sales to a major customer
partially offset by decreased sales to other customers.
Net sales in the industrial distribution channel decreased by 14.7% in dollars
and 23.3% in sales volume in fiscal 2009 compared to fiscal 2008. The sales
volume decrease is primarily due to: (i) lower raw peanut sales to other peanut
processors and oil processors resulting, in part, from a planned reduction in
peanuts shelled at our Bainbridge, Georgia facility; (ii) increased price
competition from processors who are directly aligned with nut growers; (iii) a
decrease in the availability of our supply of tree nuts for the industrial
distribution channel; and (iv) a decrease in demand in the industrial
distribution channel for nuts, as fewer new products with nuts as ingredients
are being developed.
Net sales in the food service distribution channel decreased by 5.1% in dollars
and 4.1% in volume in fiscal 2009 compared to fiscal 2008. This decrease is
primarily due to the effects of current economic conditions as consumers are
spending less money at restaurants.
Net sales in the contract packaging distribution channel increased by 17.5% in
dollars and 6.7% in volume in fiscal 2009 compared to fiscal 2008. The
significant sales volume increase is primarily due to increased business with
our major contract packaging customer.
Net sales in the export distribution channel decreased by 5.6% in dollars and
3.0% in volume in fiscal 2009 compared to fiscal 2008. The decrease in volume is
primarily due to lower sales to our industrial export customers.
Gross Profit.
Gross profit increased 9.3% to $72.4 million for fiscal 2009 from $66.2 million
for fiscal 2008. Gross margin increased to 13.1% of net sales for fiscal 2009
from 12.2% for fiscal 2008. The pistachio recall had a 0.3% percentage point
effect on gross margin for fiscal 2009. The improvement was achieved largely due
to: (i) a decrease in redundant costs, as all Chicago area operations are now
consolidated at the New Site (as defined below); (ii) a decrease in external
contractor charges related to moving equipment from the previous Chicago area
facilities to the New Site; and (iii) improved efficiency variances. Gross
profit
margins improved on sales of almonds and walnuts due to lower acquisition costs
and decreased on peanuts and cashews. Temporary delays in supplier shipments of
peanuts and cashews along with lower-priced purchase contracts resulted in
limited opportunities for purchasing these commodities at low costs. In order to
fulfill our obligations to our customers, we purchased these commodities in the
high-priced spot market during the first half of fiscal 2009.
Operating Expenses.
Selling expenses for fiscal 2009 were $36.5 million, an increase of
$1.6 million, or 4.5%, from fiscal 2008. The increase is due primarily to a
$2.8 million increase in advertising and promotion in our efforts to rejuvenate
the Fisher brand and a $0.9 million increase in incentive compensation expense.
These increases in selling expense were partially offset by a $1.2 million
reduction in freight expense due to more customers picking up their orders at
our facilities and lower fuel costs and savings resulting from our restructuring
initiatives executed during fiscal 2008. Administrative expenses for fiscal 2009
were $20.7 million, an increase of $1.8 million, or 9.5%, from fiscal 2008. This
increase is due primarily to a $0.6 million increase in incentive compensation
expense and $0.5 million related to the pistachio recall. Operating expenses for
fiscal 2008 included $1.8 million of restructuring expenses, primarily related
to the estimated cost of withdrawal from a multiemployer pension plan. Operating
expenses were reduced by $0.3 million during the first quarter of fiscal 2009
for the difference between our previously estimated cost of withdrawal from the
multiemployer pension plan and the actual cost determined by the multiemployer
pension plan.
Income from Operations.
Due to the factors discussed above, the income from operations was
$15.6 million, or 2.8% of net sales, for fiscal 2009, compared to $10.7 million,
or 2.0% of net sales, for fiscal 2008.
Interest Expense.
Interest expense decreased to $7.6 million for fiscal 2009 from $10.5 million
for fiscal 2008. The decrease is primarily due to lower short-term interest
rates on our Credit Facility compared to rates on our Prior Credit Facility (as
defined below) which was in place during the majority of fiscal 2008 and also
lower average debt levels.
Debt Extinguishment Costs.
Debt extinguishment costs of $6.7 million were recorded for fiscal 2008. As a
result of our refinancing completed during the third quarter of fiscal 2008, we
were required to pay a $1.0 million debt extinguishment charge to the lenders
under the Prior Credit Facility, pay a $5.2 million debt extinguishment charge
to the noteholders under the Prior Note Agreement and write off the $0.5 million
in remaining unamortized balance of fees related to the Prior Credit Facility
and Prior Note Agreement.
Rental and Miscellaneous (Expense) Income, Net.
Net rental and miscellaneous (expense) income was an expense of $1.3 million for
fiscal 2009 compared to an expense of $0.3 million for fiscal 2008. The increase
in net expense is due to lower rental income as a result of a higher vacancy
rate at the office building located at the New Site.
Income Tax Benefit.
Income tax benefit was $0.3 million, or (3.9)% of income before income taxes,
for fiscal 2009 compared to $0.9 million, or 13.1% of income before income
taxes, for fiscal 2008. The income tax benefit in 2009 varied from the federal
statutory income tax rate primarily as we reversed a $3.0 million valuation
allowance at the beginning of the year associated with deferred income tax
assets, which included federal and state net operating loss ("NOL")
carryforwards. Our operating results for fiscal 2009 and our currently expected
future profitability led to the elimination of our $3.0 million valuation
allowance as we currently believe it is more likely than not that the deferred
income tax assets will be realized.
Net Income (Loss).
Net income was $6.9 million, or $0.65 basic and diluted per common share, for
fiscal 2009, compared to a net loss of ($6.0) million, or ($0.56) basic and
diluted per common share, for fiscal 2008, due to the factors discussed above.
Fiscal 2008 Compared to Fiscal 2007
Net Sales.
Net sales increased slightly to $541.8 million for fiscal 2008 from
$540.9 million for fiscal 2007, an increase of $0.9 million, or 0.2%. Sales
volume, measured as pounds shipped, decreased by 9.7% for the same time period.
Net sales, measured in dollars and sales volume, increased in our food service
distribution channel and decreased in our industrial and export distribution
channels. Net sales in our consumer and contract packaging distribution channels
increased in dollars but decreased in sales volume. The average net sales price
per pound increased in all distribution channels.
Our costs to acquire raw peanuts increased over 30% in fiscal 2008. The cost
increases were due to a combination of factors, including, (i) prices to peanut
farmers were increased to provide incentives for growing peanuts, (ii) the
failure of the federal government to extend the storage and handling subsidy for
the last year under the 2002 Farm Bill, and (iii) drought conditions in the
southeastern United States. Our peanut sales, including peanut butter, decreased
by approximately 12% in terms of pounds shipped in fiscal 2008 compared to
fiscal 2007, but increased slightly in terms of dollars. While our overall
volume was negatively impacted by the increase in peanut prices, sufficient
volume was maintained to improve our profitability.
The supply of cashews, which we procure primarily from India, Africa, Southeast
Asia and Brazil, were negatively affected due to adverse weather conditions,
increased domestic demand in India and other factors. Accordingly, the low
supply, and the weak United States dollar, resulted in significantly higher
market prices for cashews.
In January 2008, we terminated our store-door distribution system as a result of
our determination that it was no longer profitable to ship products to customers
through our store-door distribution system. In connection with the
discontinuance of the store-door delivery system, we terminated nine employees.
We maintained a majority of the $2.5 million in annual sales generated through
the store-door distribution system, as business has migrated to our other
distribution methods.
The following table shows a comparison of sales by distribution channel, and as
a percentage of total net sales (dollars in thousands):
Distribution Channel Fiscal 2008 Fiscal 2007
Consumer $ 294,021 54.2 % $ 276,890 51.2 %
Industrial 92,792 17.1 111,998 20.7
Food Service 68,132 12.6 61,763 11.4
Contract Packaging 47,441 8.8 45,003 8.3
Export 39,385 7.3 45,204 8.4
Total $ 541,771 100.0 % $ 540,858 100.0 %
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The following table shows an annual comparison of sales by product type as a percentage of total gross sales. The table is based on gross sales, rather than net sales, because certain adjustments, such as promotional discounts, are not allocable to product type.
Product Type Fiscal 2008 Fiscal 2007
Peanuts 20.1 % 20.0 %
Pecans 22.6 22.3
Cashews & Mixed Nuts 20.8 21.1
Walnuts 14.7 13.7
Almonds 11.9 13.3
Other 9.9 9.6
Total 100.0 % 100.0 %
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Net sales in the consumer distribution channel increased by 6.2% in dollars but decreased 3.4% in volume in fiscal 2008 compared to fiscal 2007. The dollar increase was due primarily to price increases and changes in sales mix. Private label consumer sales volume decreased by 1.6% in fiscal 2008 compared to fiscal 2007 due primarily to the loss of a portion of the business of a major customer who would not accept price increases, offset almost entirely by new business. Fisher brand sales volume decreased by 13.7% in
fiscal 2008 compared to fiscal 2007. The decrease is due primarily to lower
snack nut sales and a $3.3 million reduction in walnut baking nut sales to a
major customer.
Net sales in the industrial distribution channel decreased by 17.1% in dollars
and 27.2% in sales volume in fiscal 2008 compared to fiscal 2007. The sales
volume decrease was 21.0%, excluding raw peanut sales to other peanut
processors. Other factors for the sales volume decrease included a decrease in
almond sales due to our discontinuance of our almond handling operation and a
decrease in walnut sales due to a decrease in the availability of our supply of
walnuts for the industrial distribution channel.
Net sales in the food service distribution channel increased by 10.3% in dollars
and 3.5% in volume in fiscal 2008 compared to fiscal 2007. Consistent sales
volume increases were experienced at all major customers in the food service
distribution channel.
Net sales in the contract packaging distribution channel increased by 5.4% in
dollars, but decreased 7.5% in volume in fiscal 2008 compared to fiscal 2007.
The increase in net sales dollars was due primarily to the introduction of new
products for a major customer. The decrease in sales volume was due primarily to
certain sales that occurred during the first twenty-six weeks of fiscal 2007
that were subsequently discontinued.
Net sales in the export distribution channel decreased by 12.9% in dollars and
13.3% in volume in fiscal 2008 compared to fiscal 2007. The decrease was due
primarily to volume decreases in almond and pecan sales. Almond sales declined
due to the discontinuance of our almond handling operation, which generated
by-products, for which Europe is the principal market. Pecan sales in the export
distribution channel declined primarily due to decreasing our sales efforts as
higher profitability was available in our other distribution channels.
Gross Profit.
Gross profit for fiscal 2008 increased 60.4% to $66.2 million from $41.3 million
for fiscal 2007. Gross margin increased to 12.2% of net sales for fiscal 2008
from 7.6% for fiscal 2007. The gross profit improvement was achieved primarily
through price increases, the elimination of unprofitable sales and shifts in
sales mix. The gross profit increase was achieved despite the following unusual
or infrequent expenses.
• $7.1 million increase in unfavorable labor and efficiency variances over
fiscal 2007, which was primarily related to the shut down and start up costs
for production lines that were moved from the previous Chicago area
facilities and installed in the New Site;
• $2.6 million in estimated redundant manufacturing expenses as production activities occurred at the previous Chicago area facilities while the manufacturing spending in the New Site reflected increased production levels; and
• $2.6 million in external contractor charges that were related to the acceleration of the equipment move from the existing Chicago area facilities to the New Site.
Operating Expenses.
Selling expenses for fiscal 2008 were $34.9 million, a decrease of $4.1 million,
or 10.5%, from fiscal 2007. The decrease was due primarily to a $1.7 million
reduction in freight expense due to more customers picking up their orders at
our facilities, a $1.5 million reduction in distribution expenses related
primarily to the relocation of our Chicago area distribution center to the New
Site, a $0.6 million reduction in broker commissions and a $0.4 million
reduction in advertising and promotion related expenses. Administrative expenses
for fiscal 2008 were $18.9 million, an increase of $2.4 million, or 14.9%, from
fiscal 2007. This increase was due primarily to a $0.5 million increase in
consulting fees related to our profitability enhancement initiative and the
design and implementation of a new incentive compensation plan, a $0.4 million
increase in salaries and a $1.7 million increase in incentive compensation
related to such incentive compensation plan. Also included in operating expenses
are restructuring costs of $1.8 million for fiscal 2008. These restructuring
costs consisted of $1.2 million related to the discontinuance of our store-door
distribution system, $0.3 million related to one-time severance expenses, $0.2
million related to the exit of a leased facility before termination date at a
facility no longer utilized by us and $0.1 million of operating
lease termination costs. Also included in operating expenses for fiscal 2007 is
a gain of $3.0 million related to real estate sales.
Income (Loss) from Operations.
Due to the factors discussed above, the income from operations was
$10.7 million, or 2.0% of net sales, for fiscal 2008, compared to a loss from
operations of $11.1 million, or (2.1)% of net sales, for fiscal 2007.
Interest Expense.
Interest expense increased to $10.5 million for fiscal 2008 from $9.3 million
for fiscal 2007. This increase primarily resulted from the fact that we
capitalized $0.9 million of interest in fiscal 2007 related to our facility
consolidation project and capitalized no interest in fiscal 2008. In addition,
we paid higher interest rates on our Prior Credit Facility and Prior Note
Agreement during fiscal 2008 than fiscal 2007.
Debt Extinguishment Cost.
Debt extinguishment costs of $6.7 million were recorded for fiscal 2008. As a
result of our refinancing completed during the third quarter of fiscal 2008, we
were required to pay a $1.0 million debt extinguishment charge to the lenders
under the Prior Credit Facility, pay a $5.2 million debt extinguishment charge
to the noteholders under the Prior Note Agreement and write off the $0.5 million
in remaining unamortized balance of fees related to the Prior Credit Facility
and Prior Note Agreement.
Rental and Miscellaneous (Expense) Income, Net.
Net rental and miscellaneous (expense) income was an expense of $0.3 million for
fiscal 2008 compared to an expense of $0.6 million for fiscal 2007.
Income Tax Benefit.
Income tax benefit was $0.9 million, or 13.1% of loss before income taxes, for
fiscal 2008 compared to $7.5 million, or 35.6%, for fiscal 2007. We had no
ability to carry back losses to prior years, since losses were experienced for
. . .
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