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ULBI > SEC Filings for ULBI > Form 10-Q on 10-Aug-2009All Recent SEC Filings

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Form 10-Q for ULTRALIFE CORP


10-Aug-2009

Quarterly Report


Item 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
The Private Securities Litigation Reform Act of 1995 provides a "safe harbor" for forward-looking statements. This report contains certain forward-looking statements and information that are based on the beliefs of management as well as assumptions made by and information currently available to management. The statements contained in this report relating to matters that are not historical facts are forward-looking statements that involve risks and uncertainties, including, but not limited to, future demand for our products and services, potential delays in the release of purchase orders for our products pursuant to outstanding contracts, consequences of inventory buildups in anticipation of purchase orders that may not be fulfilled, addressing the process of U.S. military procurement, the successful commercialization of our products, the successful integration of our acquired businesses, general domestic and global economic conditions, including the recent distress in the financial markets that has had an adverse impact on the availability of credit and liquidity resources generally, government and environmental regulation, finalization of non-bid government contracts, competition and customer strategies, technological innovations in the non-rechargeable and rechargeable battery industries, changes in our business strategy or development plans, capital deployment, business disruptions, including those caused by fires, raw material supplies, environmental regulations, and other risks and uncertainties, certain of which are beyond our control. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may differ materially from those forward-looking statements described herein as anticipated, believed, estimated or expected or words of similar import. For further discussion of certain of the matters described above, see Item 1A, "Risk Factors" in our Annual Report on Form 10-K for the year ended December 31, 2008 and Part II, Item 1A, "Risk Factors" in this Form 10-Q.
The following discussion and analysis should be read in conjunction with the accompanying Condensed Consolidated Financial Statements and Notes thereto appearing elsewhere in this Form 10-Q and our Consolidated Financial Statements and Notes thereto contained in our Form 10-K for the year ended December 31, 2008.
The financial information in this Management's Discussion and Analysis of Financial Condition and Results of Operations is presented in thousands of dollars, except for share and per share amounts. General
We offer products and services ranging from portable and standby power solutions to communications and electronics systems. Through our engineering and collaborative approach to problem solving, we serve government, defense and commercial customers across the globe. We design, manufacture, install and maintain power and communications systems including: rechargeable and non-rechargeable batteries, standby power systems, communications and electronics systems and accessories, and custom engineered systems, solutions and services. We sell our products worldwide through a variety of trade channels, including original equipment manufacturers ("OEMs"), industrial and retail distributors, national retailers and directly to U.S. and international defense departments.
We report our results in four operating segments: Non-Rechargeable Products, Rechargeable Products, Communications Systems and Design and Installation Services. The Non-Rechargeable Products segment includes: lithium 9-volt, cylindrical and various other non-rechargeable batteries. The Rechargeable Products segment includes: rechargeable batteries, charging systems, uninterruptable power supplies and accessories, such as cables. The Communications Systems segment includes: power supplies, cable and connector assemblies, RF amplifiers, amplified speakers, equipment mounts, case equipment and integrated communication system kits. The Design and Installation Services segment includes: standby power and communications and electronics systems design, installation and maintenance activities and revenues and related costs associated with various development contracts. We look at our segment performance at the gross margin level, and we do not allocate research and development or selling, general and administrative costs against the segments. All other items that do not specifically relate to these four


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segments and are not considered in the performance of the segments are considered to be Corporate charges. (See Note 12 in the Notes to Condensed Consolidated Financial Statements for additional information.) We continually evaluate ways to grow, including opportunities to expand through mergers, acquisitions and joint ventures, which can broaden the scope of our products and services, expand operating and market opportunities and provide the ability to enter new lines of business synergistic with our portfolio of offerings.
In March 2008, we formed a joint venture, named Ultralife Batteries India Private Limited ("India JV"), with our distributor partner in India. The India JV assembles Ultralife power solution products and manages local sales and marketing activities, serving commercial, government and defense customers throughout India. We have invested $86 in cash into the India JV, as consideration for our 51% ownership stake in the India JV.
In June 2008, we changed our corporate name from Ultralife Batteries, Inc. to Ultralife Corporation. The purpose of the name change was to align our corporate name more closely with the business now being conducted by us, as we are no longer exclusively a battery manufacturing company.
On November 10, 2008, we acquired certain assets of U.S. Energy Systems, Inc. and its service affiliate, U.S. Power Services, Inc. ("USE" collectively), a nationally recognized standby power installation and power management services business. USE is located in Riverside, California. Under the terms of the agreement, the initial purchase price consisted of $2,865 in cash. In addition, on the achievement of certain annual post-acquisition financial milestones, we will issue up to an aggregate of 200,000 unregistered shares of our common stock, during the period ending December 31, 2012. (See Note 2 in the Notes to Condensed Consolidated Financial Statements for additional information.) On March 20, 2009, we acquired substantially all of the assets and assumed substantially all of the liabilities of the tactical communications products business of Science Applications International Corporation. The tactical communications products business ("AMTI"), located in Virginia Beach, Virginia, designs, develops and manufactures tactical communications products including amplifiers, man-portable systems, cables, power solutions and ancillary communications equipment. Under the terms of the asset purchase agreement for AMTI, the purchase price consisted of $5,717 in cash. (See Note 2 in the Notes to Condensed Consolidated Financial Statements for additional information.) On June 1, 2009, the Board of Directors appointed John C. Casper as our Vice-President of Finance and Chief Financial Officer, succeeding Robert W. Fishback.
Overview
Revenue during the second quarter of 2009 was consistent with the first quarter of 2009 due to continued delays in contracting associated with funded government programs. Revenue was virtually zero in automotive telematics due to further inventory corrections in the automotive business and declined in the standby power business due to the deferral of capital spending in the data processing and telecom industries. Revenue was slightly up in other sectors of the business.
In the second quarter of 2009, we booked a number of non-recurring charges due to a legal action, various operational changes resulting in termination costs and an increase in inventory provisions. While the legal action resulted in a judgment in our favor, defending our position in court against counterclaims asserted against us cost us higher than normal legal fees. Our operational changes included the closing of our Seattle area amplifier operation and the consolidation of it into our newly acquired AMTI operation, and certain severance costs. Inventory reserves resulted from an examination of our inventory in the light of a slower economy. The slowdown in economic activity has caused us to re-evaluate the parts deemed to be slow-moving and the relationship of their cost to their market value.


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Sales of batteries remained strong with notable weakness only in the automotive sector and in the standby power market. We are still being designed into new and existing applications, with particular strength in military markets.
In the standby power market, we have seen the weakness in the capital markets manifest itself with continued deferrals of projects. This has pushed out several significant programs with major customers. It is also exerting pricing pressure on lead-acid battery sales as suppliers are fighting to liquidate inventories and generate cash in a tighter market. We have reduced expenses in this business segment, consistent with further consolidation of operations, while remaining poised to execute, as we believe, that the mission critical applications that this area addresses can only defer replacements, upgrades and investments in backup power for so long.
In the communications systems business, apart from being ready for the SATCOM-on-the-Move orders, we have now consolidated our amplifier manufacturing under the AMTI operation that we purchased in the first quarter of 2009 from SAIC. By consolidating our Seattle area operation into the AMTI operation in Virginia Beach, we are able to reduce overhead costs, while leveraging a strong technical base. This involved the outsourcing of some of the Seattle area production and the relocation of some of the technical talent along with the closing of a facility that is estimated to save us up to $2,000 a year in expenses. The AMTI operation got off to a strong start in the second quarter of 2009 with sales of amplifiers in support of our communications systems business.
Delays in two separate major programs have affected our ability to be profitable in the first half of 2009; the delay in SATCOM-on-the-Move orders and the delay in our program with the U.K. Ministry of Defence ("UKMOD"). We are still specified as the government furnished equipment provider ("GFE"), for the MRAP and other programs, including the MATV program that has just been awarded to Oshkosh Corporation. Because we supply this product through one or more prime contractors, our visibility on timing is derived from the information that we receive from the contractors involved. The government has been in negotiations now for over nine months and we still believe that an award is imminent. We believe that it is not an issue of whether this will happen, but one of when this will happen.
During the first quarter of 2009, we were selected as the new battery supplier for the UKMOD for their primary communications radios. This program was delayed from an anticipated first quarter of 2009 start and we have been making the engineering changes that are desired by the customer for this new set of products. We have had a major engineering commitment on this program for over one year now and we expect the revenue from this to commence in the fourth quarter of 2009 on a three year contract.
Either of these programs would be expected to put us into positive quarterly earnings and despite our certainty about these programs, we have still taken the responsible steps to get expenses down to as low a level as prudent, so that profit from these programs can be as incremental as possible. Some of those cost cutting measures include: implementing a four-day work week for production personnel in our Newark operations, beginning in the third quarter of 2009, to align inventory and production levels with current sales levels; consolidation of operations that are designed to lower the fixed costs basis of our operations; overall cost reductions and tightening of cost controls; and deferral of some discretionary spending.
Effective June 28, 2009, we entered into Waiver and Amendment Number One to Amended and Restated Credit Agreement ("Waiver and Amendment") with the Lenders and Agent. The Waiver and Amendment provided that the Lenders and Agent would waive their right to exercise their respective rights and remedies under the credit facility arising from our failure to comply with the financial covenants in the credit facility with respect to the fiscal quarter ended June 28, 2009. In addition to a number of revisions to non-financial covenants, the Waiver and Amendment revised the applicable revolver rate under the Restated Credit Agreement to an interest rate structure based on the Prime Rate plus 200 basis points or LIBOR plus 500 basis points.


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Results of Operations
Three-month periods ended June 28, 2009 and June 28, 2008 Revenues. Consolidated revenues for the three-month period ended June 28, 2009 amounted to $39,593, a decrease of $48,305, or 55.0%, from the $87,898 reported in the same quarter in the prior year.
Non-Rechargeable product sales increased $1,226, or 6.9%, from $17,699 last year to $18,925 this year. The increase in Non-Rechargeable revenues was mainly attributable to higher shipments of our BA-5390 batteries to government/defense customers, offset in part by a decline in sales to automotive telematics customers.
Rechargeable product sales increased $5,817, or 129.6%, from $4,490 last year to $10,307 this year. The increase in Rechargeable revenues was mainly attributable to strong demand for batteries and charging systems from U.S. defense customers.
Communications Systems revenues decreased $55,345, or 89.3%, from $61,946 last year to $6,601 this year, due to deliveries of SATCOM-on-the-Move and other advanced communications systems in 2008 resulting primarily from the sizeable orders we received during the latter part of 2007, that did not reoccur in 2009. Continued delays in finalizing the contract vehicle with prime contractors for government programs, where we have been specified as the GFE, have caused this non-reoccurrence of sales for advanced communications systems.
Design and Installation Services revenues were relatively unchanged from $3,763 last year to $3,760 this year.
Cost of Products Sold. Cost of products sold totaled $32,813 for the quarter ended June 28, 2009, a decrease of $34,457, or 51.2%, from the $67,270 reported for the same three-month period a year ago. Consolidated cost of products sold as a percentage of total revenue increased from 76.5% for the three-month period ended June 28, 2008 to 82.9% for the three-month period ended June 28, 2009. Correspondingly, consolidated gross margin was 17.1% for the three-month period ended June 28, 2009, compared with 23.5% for the three-month period ended June 28, 2008, generally attributable to the margin decreases in the Communications Systems and Design and Installation Services segments, offset by improvements in the Non-Rechargeable Products and Rechargeable Products segments. These results are impacted as well by the significant reduction in sales of our higher margin Communications Systems products.
In our Non-Rechargeable Products segment, the cost of products sold increased $120, from $15,448 in the three-month period ended June 28, 2008 to $15,568 in 2009. Non-Rechargeable gross margin for 2009 was $3,357, or 17.7% of revenues, an increase of $1,106 from 2008's gross margin of $2,251, or 12.7% of revenues. Non-Rechargeable gross margin increased for the three-month period ended June 28, 2009, primarily as a result of higher sales volumes and product mix, in comparison to the three-month period ended June 28, 2008. Also, the approximate $750 restructuring charge that was recorded relating to refocusing our U.K. operations toward enhancing our ability to serve our customers, including the U.K. Ministry of Defence, resulting in employee termination costs and certain asset valuation adjustments in 2008, did not reoccur in 2009.
In our Rechargeable Products segment, the cost of products sold increased $4,651, from $3,669 in the three-month period ended June 28, 2008 to $8,320 in 2009. Rechargeable gross margin for 2009 was $1,987, or 19.3% of revenues, an increase of $1,166 from 2008's gross margin of $821, or 18.3% of revenues. Rechargeable gross margin improved primarily as a result of higher sales volumes and favorable product mix, as well as lower costs for material and component parts.


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In our Communications Systems segment, the cost of products sold decreased $39,779, from $45,205 in the three-month period ended June 28, 2008 to $5,426 in 2009. Communications Systems gross margin for 2009 was $1,175, or 17.8% of revenues, a decrease of $15,566 from 2008's gross margin of $16,741, or 27.0% of revenues. The decrease in the gross margin for Communications Systems resulted mainly from the change in the overall sales mix and lower sales volume in this segment, in addition to increased inventory reserves. We have also implemented a four-day work week for production personnel in our Newark operations, which includes a significant portion of our communications systems manufacturing operations, beginning in the third quarter of 2009, to align inventory and production levels with current sales levels.
In our Design and Installation Services segment, the cost of sales increased $551, from $2,948 in the three-month period ended June 28, 2008 to $3,499 in 2009. Design and Installation Services gross margin for 2009 was $261, or 6.9% of revenues, a decrease of $554 from 2008's gross margin of $815, or 21.7% of revenues. Gross margin in this particular segment was weaker than expected due to expected short-term price competition with component suppliers, relatively low margin jobs that carried over from year-end, and ongoing integration efforts related to the USE acquisition.
Operating Expenses. Total operating expenses for the three-month period ended June 28, 2009 totaled $13,105, an increase of $2,414 from the prior year's amount of $10,691. Overall, operating expenses as a percentage of sales increased to 33.1% in the second quarter of 2009 from 12.2% reported in the prior year, due to the overall expense increase over a lower revenue base. In response to this unfavorable change to the percentage of sales, we have consolidated some of our operations in an effort to lower the fixed costs basis of our operations, performed an overall cost reduction analysis and tightened our cost controls, and deferred some of our discretionary spending. Amortization expense associated with intangible assets related to our acquisitions was $466 for 2009 ($318 in selling, general and administrative expenses and $148 in research and development costs), compared with $526 for 2008 ($368 in selling, general, and administrative expenses and $158 in research and development costs). Research and development costs were $2,514 in 2009, an increase of $377, or 17.6%, over the $2,137 reported in 2008 as we increased our investment in product development and design activity. Selling, general, and administrative expenses increased $2,037, or 23.8%, to $10,591. This increase was comprised of costs related to recently acquired companies, in addition to higher sales and marketing expenses related to development of new territories for the standby power business and generally higher administrative costs.
Other Income (Expense). Other income (expense) totaled ($558) for the second quarter of 2009, compared to ($198) for the second quarter of 2008. Interest expense, net of interest income, increased $111, to $349 for the second quarter of 2009 from $238 for the comparable period in 2008, mainly as a result of higher average borrowings under our revolving credit facility. Miscellaneous income/expense amounted to expense of $209 for the second quarter of 2009 compared with income of $40 for the same period in 2008. The expense in 2009 was primarily due to transactions impacted by changes in foreign currencies relative to the U.S. dollar.
Income Taxes. We reflected a tax provision of $95 for the second quarter of 2009 compared with $3,359 in the second quarter of 2008. The second quarter of 2008 tax provision included an approximate $3,100 non-cash charge to record a deferred tax liability for liabilities generated from book/tax differences pertaining to goodwill and certain intangible assets that cannot be predicted to reverse during our loss carryforward periods. Substantially all of this adjustment related to book/tax differences that occurred during 2007 and was identified during the second quarter of 2008. In connection with this adjustment, we reviewed the illustrative list of qualitative considerations provided in SEC Staff Accounting Bulletin No. 99 and other qualitative factors in our determination that this adjustment was not material to the 2007 consolidated financial statements or this quarterly report on Form 10-Q. The effective consolidated tax rate for the second quarter of 2009 was (1.4%) compared with 34.5% for the same period in 2008.


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During the fiscal quarter ended December 31, 2006, we recorded a full valuation allowance on our net deferred tax asset, due to the determination, at that time, that it was more likely than not that we would not be able to utilize our U.S. and U.K. net operating loss carryforwards ("NOL's") that had accumulated over time. At June 28, 2009, we continue to recognize a valuation allowance on our U.S. deferred tax asset, to the extent that we believe, that it is more likely than not that we will not be able to utilize that portion of our U.S. NOL's that had accumulated over time. A U.S. valuation allowance is not required for the portion of the deferred tax asset that will be realized by the reversal of temporary differences related to deferred tax liabilities to the extent those temporary differences are expected to reverse in our carryforward period. At June 28, 2009, we continue to recognize a full valuation allowance on our U.K. net deferred tax asset, as we believe, at this time, that it is more likely than not that we will not be able to utilize our U.K. NOL's that had accumulated over time. (See Note 8 in the Notes to Condensed Consolidated Financial Statements for additional information.) We continually monitor the assumptions and performance results to assess the realizability of the tax benefits of the U.S. and U.K. NOL's and other deferred tax assets, in accordance with the applicable accounting standards.
We have determined that a change in ownership, as defined under Internal Revenue Code Section 382, occurred in 2005 and 2006. As such, the domestic NOL carryforward will be subject to an annual limitation estimated to be in the range of approximately $12,000 to $14,500. The unused portion of the annual limitation can be carried forward to subsequent periods. We believe such limitation will not impact our ability to realize the deferred tax asset.
In addition, certain of our NOL carryforwards are subject to U.S. alternative minimum tax such that carryforwards can offset only 90% of alternative minimum taxable income. This limitation did not have an impact on income taxes determined for the second quarter of 2009. However, this limitation did have an impact of $264 on income taxes determined for the second quarter of 2008. The use of our U.K. NOL carryforwards may be limited due to the change in the U.K. operation during 2008 from a manufacturing and assembly center to primarily a distribution and service center. For further discussion, see Item 1A, "Risk Factors" in our Annual Report on Form 10-K for the year ended December 31, 2008.
Net Income (Loss) Attributable to Ultralife. Net loss attributable to Ultralife and loss attributable to Ultralife common shareholders per diluted share were $6,964 and $0.41, respectively, for the three months ended June 28, 2009, compared to a net income attributable to Ultralife and earnings attributable to Ultralife common shareholders per diluted share of $6,395 and $0.36, respectively, for the same quarter last year, primarily as a result of the reasons described above. Average common shares outstanding used to compute diluted earnings per share decreased from 17,708,000 in the second quarter of 2008 to 16,894,000 in 2009, mainly due to the share repurchase program we initiated in the fourth quarter of 2008, offset by stock option and warrant exercises and restricted stock grants.
Six-month periods ended March 29, 2009 and March 29, 2008 Revenues. Consolidated revenues for the six-month period ended June 28, 2009 amounted to $79,396, a decrease of $58,089, or 42.3%, from the $137,485 reported in the same quarter in the prior year.
Non-Rechargeable product sales increased $2,182, or 6.8%, from $32,315 last year to $34,497 this year. The increase in Non-Rechargeable revenues was mainly attributable to higher shipments of our BA-5390 batteries to government/defense customers, offset in part by a decline in sales to automotive telematics customers.
Rechargeable product sales increased $12,933, or 115.2%, from $11,228 last year to $24,161 this year. The increase in Rechargeable revenues was mainly attributable to strong demand for batteries and charging systems from U.S. defense customers.


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Communications Systems revenues decreased $75,163, or 87.4%, from $86,000 last year to $10,837 this year, due to deliveries of SATCOM-on-the-Move and other advanced communications systems in 2008 resulting primarily from the sizeable orders we received during the latter part of 2007, that did not reoccur in 2009. Continued delays in finalizing the contract vehicle with prime contractors for government programs, where we have been specified as the GFE, have caused this non-reoccurrence of sales for advanced communications systems.
Design and Installation Services revenues increased $1,959, or 24.7%, from $7,942 last year to $9,901 this year, mainly due to the added revenue base provided from the acquisition of USE in the fourth quarter of 2008.
Cost of Products Sold. Cost of products sold totaled $64,835 for the six-month period ended June 28, 2009, a decrease of $41,147, or 38.8%, from the $105,982 reported for the same six-month period a year ago. Consolidated cost of products sold as a percentage of total revenue increased from 77.1% for the six-month period ended June 28, 2008 to 81.7% for the six-month period ended June 28, 2009. Correspondingly, consolidated gross margin was 18.3% for the six-month period ended June 28, 2009, compared with 22.9% for the six-month period ended June 28, 2008, generally attributable to the margin decreases in the Communications Systems and Design and Installation Services segments, offset by improvements in the Non-Rechargeable Products and Rechargeable Products segments. These results are impacted as well by the significant reduction in sales of our higher margin Communications Systems products.
In our Non-Rechargeable Products segment, the cost of products sold increased $1,310, from $27,008 in the six-month period ended June 28, 2008 to $28,318 in 2009. Non-Rechargeable gross margin for 2009 was $6,179, or 17.9% of revenues, an increase of $872 from 2008's gross margin of $5,307, or 16.4% of revenues. Non-Rechargeable gross margin increased for the six-month period ended June 28, 2009, primarily as a result of higher sales volumes and product mix, in comparison to the six-month period ended June 28, 2008. Also, the approximate $750 restructuring charge that was recorded relating to refocusing our U.K. . . .

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