MANAGEMENT'S DISCUSSION AND ANALYSIS OF
FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Executive Summary
Until 2007, our business was focused upon three businesses: hermetically sealed
compressors, small gasoline engine and power train products, and electrical
components. Over the course of 2007 and 2008, we successfully executed a
strategy to divest operations that we did not consider to be core to our ongoing
business strategy. As part of that strategy, we sold the Residential &
Commercial, Asia Pacific and Automotive & Specialty portions of our Electrical
Components business, and also sold our Engine & Power Train business (with the
exception of TMT Motoco, which recently completed a judicial restructuring and
is in the process of finalizing its liquidation). We also completed the sale of
MP Pumps, a business not associated with any of our major business segments. As
a result of these initiatives, we are now primarily focused on our global
compressor and compressor-related condensing unit business.
In addition to the relative competitiveness of our products, our business is
significantly influenced by several specific economic factors: the strength of
the overall global economy, which can have a significant impact on our sales
volumes; the drivers of product cost, especially the cost of copper and steel;
the relative value against the U.S. dollar of those foreign currencies where we
operate; and global weather conditions.
With respect to global economic activity, the recent global recession
precipitated by the financial crisis, has had a detrimental effect on our sales
volumes for the last four consecutive quarters. Given that the slow down in
economic activity has affected all of the geographic regions where we sell our
product with nearly equal severity, the impact on our financial results in these
periods has been significant. Overall, volumes in the first half of 2009 across
all product lines were approximately 34% lower than the previous year. While
seasonal activity and some recent increases in order activity suggest that
second half volumes will improve over the first half of the year, we cannot
currently project when market conditions may begin to improve on a sustained or
significant basis. Accordingly, we have accelerated certain restructuring
activities which involve the idling of underutilized assets and reductions in
employment levels throughout the world. Some actions have been implemented
during the first half of the year, while additional actions are currently under
negotiation with the relevant governmental labor entities, including Works
Councils.
Due to the high material content of copper and steel in compressor products, our
results of operations are very sensitive to the prices of these commodities.
Overall, commodity prices have been extremely volatile in recent history
including the first half of 2009. The price of copper is representative of this
overall market volatility; from January 1 through July 31, 2008, copper prices
increased by 22.6%; in the subsequent five months, the price dropped by 62.8%;
then, from January 1 to June 30, 2009, copper prices rebounded, increasing once
again by 65.3%. Such extreme volatilities create substantial challenges to our
ability to control the cost of our products, as the final product cost can
depend greatly on our ability to secure optimally priced forward and futures
contracts. The cost for the types of steel utilized in our products escalated in
a manner similar to copper in 2008 (one type of steel increased by 86.2% from
the beginning of 2008 to September 30) but did not begin to experience any
decline in certain markets, particularly in Brazil, until the past few months.
Due to competitive markets, we are typically not able to quickly recover cost
increases through price increases or other cost savings. While we have been
proactive in addressing the volatility of these costs, including executing
forward purchase and futures contracts to cover approximately 88% of our
anticipated copper requirements for
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FINANCIAL CONDITION AND RESULTS OF OPERATIONS
the remaining two quarters of 2009, renewed rapid escalation of these costs
would nonetheless have an adverse affect on our results of operations both in
the near and long term. The rapid increase of steel prices has a particularly
negative impact, as there is currently no well-established market for hedging
against increases in the cost of steel. In addition, while the use of forwards
and futures can mitigate the risks of cost increases associated with these
commodities by "locking in" costs at a specific level, declines in the prices of
the underlying commodities can result in downward pressure in selling prices,
particularly if competitors have lesser future purchase positions, thus causing
a contraction of margins.
The compressor industry and our business in particular are characterized by
global and regional markets that are served by manufacturing locations
positioned throughout the world. An increasing portion of our manufacturing
presence is in international locations. From January 1 to December 31, 2008,
approximately 81% of our compressor manufacturing activity took place outside
the United States, primarily in Brazil, France, and India. Similarly,
approximately 82% of our sales in 2008, and approximately 81% of our sales in
the first two quarters of 2009, were to destinations outside the United States.
As a result, our consolidated financial results are extremely sensitive to
changes in foreign currency exchange rates, most notably the Brazilian real, the
euro and the Indian rupee. Because of our significant manufacturing and sales
presence in Brazil, changes in the Brazilian real have been especially adverse
to our results of operations when compared to prior periods. For a discussion of
the risks to our business associated with currency fluctuations, refer to
"Quantitative and Qualitative Disclosures about Market Risk" in Part 1, Item 3
of this report.
Ultimately, long-term changes in currency exchange rates have lasting effects on
the relative competitiveness of operations located in certain countries versus
competitors located in different countries. Only one major competitor to our
compressor business faces similar exposure to the real. Other competitors,
particularly those with operations in countries where the currency has been
substantially pegged to the U.S. dollar, currently enjoy a cost advantage over
our compressor operations.
Our foreign manufacturing operations are subject to many other risks, including
governmental expropriation, governmental regulations that may be disadvantageous
to businesses owned by foreign nationals, and instabilities in the workforce due
to changing political and social conditions.
Aside from our efforts to manage increasing commodity costs and foreign exchange
risk with forward purchase contracts and futures, we have executed other
strategies to mitigate or partially offset the impact of rising costs and
declining volumes, which include aggressive cost reduction actions, cost
optimization engineering strategies, selective out-sourcing of components where
internal supplies are not cost competitive, continued consolidation of our
supply base and acceleration of low-cost country sourcing. In addition, the
sharing of increases in raw material costs has been, and will continue to be as
the situation warrants, the subject of negotiations with our customers,
including seeking mechanisms that would result in more timely adjustment of
pricing in reaction to changing material costs. While we believe that our
mitigation strategies have offset a substantial portion of the financial impact
of these increased costs, no assurances can be given that the magnitude and
duration of these increased costs will not have a continued material adverse
impact on our operating results. As we have raised prices to address cost
increases, it is possible that customers may react by choosing to purchase their
requirements from alternative suppliers, or, in the case of certain customers,
to source more
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FINANCIAL CONDITION AND RESULTS OF OPERATIONS
compressors utilizing internal capabilities. It is also expected that prices
would be adjusted downward when the economy contracts for an extended period of
time as price competitiveness increases to secure volume. Any increases in cost
that could not be recovered through increases in selling prices would make it
more difficult for us to achieve our business plans.
Upon completion of the divestitures of the business operations discussed above,
we eliminated all our North American debt, and accumulated substantial net cash
on our balance sheet. This cash balance has become increasingly important in
light of recently constrained capital markets and the current economic
environment. As an additional benefit, consolidated interest expense for our
business, taking into account amounts allocated to both continuing and
discontinued operations, will be substantially reduced in comparison to 2008
levels. We also have received and expect further non-operational cash inflows
through the end of 2009, due primarily to the receipt in July 2009 of a
$14.9 million tax refund in the U.S and expected proceeds in the fourth quarter
from the termination and reversion of our over-funded hourly pension plan.
However, challenges remain with respect to our ability to generate appropriate
levels of liquidity via results of operations, particularly those driven by
global economic conditions, currency exchange and commodity pricing as discussed
above. With current macroeconomic conditions and expected further volatility of
the U.S. dollar versus key currencies, we did not generate cash from operations
in the first half of 2009. While we expect improvement from further
restructuring activities and seasonal business patterns in the latter half of
2009, we still may not generate cash from normal operations until further
restructuring activities are implemented or economic conditions improve. As part
of our strategy to maintain sufficient liquidity, we continue to maintain
various credit facilities, both drawn and undrawn upon, in each of the
jurisdictions in which we operate. While we believe that current cash balances
combined with the recently received U.S. income tax refund as well as the cash
to be generated by the pension plan reversion will produce adequate liquidity to
implement our business strategy over a reasonable time horizon, there can be no
assurance that such improvements will ultimately be adequate if economic
conditions remain at current levels or even continue to deteriorate. We
anticipate that we will restrict non-essential uses of our cash balances until
the global economy begins to recover, credit markets become less constrained,
and cash production from normal operations improves. In addition, while our
business dispositions have improved our liquidity, many of the sale agreements
provide for certain retained liabilities, indemnities and/or purchase price
adjustments including liabilities that relate to environmental issues and
product warranties. While we believe we have adequately provided for such
contingent liabilities based on currently available information, future events
could result in the recognition of additional liabilities that could consume
available liquidity and management attention.
For further information related to other factors that have had, or may in the
future have, a significant impact on our business, financial condition or
results of operations, see "Other Matters - Adequacy of Liquidity Sources,"
"Outlook," and "Cautionary Statements Relating To Forward-Looking Statements"
below.
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FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Results of Operations
A summary of our operating results as a percentage of net sales is shown below
(dollar amounts in millions):
Three Months Ended June 30,
(dollars in millions) 2009 % 2008 %
Net sales $ 161.2 100.0 % $ 273.8 100.0 %
Cost of sales 156.1 96.8 % 240.3 87.8 %
Selling and administrative expenses 33.1 20.5 % 34.3 12.5 %
Impairments, restructuring charges, and
other items 1.1 0.7 % 3.3 1.2 %
Operating loss (29.1 ) (18.1 %) (4.1 ) (1.5 %)
Interest expense (2.1 ) (1.3 %) (6.2 ) (2.3 %)
Interest income and other, net 0.6 0.4 % 3.3 1.2 %
Loss from continuing operations before
taxes (30.6 ) (19.0 %) (7.0 ) (2.6 %)
Tax benefit (7.3 ) (4.5 %) (0.4 ) 0.2 %
Loss from continuing operations $ (23.3 ) (14.5 %) $ (6.6 ) (2.4 %)
|
Three Months Ended June 30, 2009 vs. Three Months Ended June 30, 2008
Consolidated net sales from continuing operations in the second quarter of 2009
decreased to $161.2 million from $273.8 million in 2008. After consideration for
the effect of currency translation, which decreased sales in U.S. dollars by
$25.3 million, sales declined by $87.3 million or 31.9%. Compressors for
commercial and aftermarket applications recorded the most substantial decline
when compared to the second quarter of 2008, down by $72.9 million or 51.2%.
These volume declines were driven by adverse economic conditions which create
overall declines in market volumes. As customers reduced inventory balances to
better reflect current sales levels, sales volumes were substantially affected.
Sales for refrigeration & freezer ("R&F") applications also recorded a
significant decline, with sales reduced by $26.8 million or 31.8% year-on-year.
Volumes for R&F product were also substantially affected by the global economic
contraction, as consumer credit was considerably more constrained than in the
second quarter of 2008 and the comparative rate of housing starts declined. The
downturn in market volumes for R&F applications was the end result of a twofold
effect of these economic conditions; a decreased demand by consumers, combined
with lower demand from our R&F customers as they brought their own inventories
in line with lower volumes. Cooler-than-normal weather also adversely affected
R&F sales in the quarter just ended. Sales of compressors for air conditioning
and other applications declined by $12.9 million or 27.4%.
Cost of sales was $156.1 million in the three months ended June 30, 2009
compared to $240.3 million in the three months ended June 30, 2008. As a
percentage of net sales, cost of sales was 96.8% and 87.8% in the second
quarters of 2009 and 2008, respectively. Gross profit (defined as net sales less
cost of sales) declined by $28.4 million, from $33.5 million or 12.2% in the
second quarter of 2008 to $5.1 million or 3.2% in the second quarter of 2009.
The reduction in gross profit was primarily due to the abrupt decline in sales
volumes, which resulted in Iower absorption of fixed costs.
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The most substantial impact to gross profit in the second quarter of 2009 was
volume declines, which had an unfavorable impact of $32.0 million when compared
to the same quarter of 2008. Offsetting the volume declines were favorable
productivity costs of $5.2 million, selling price / mix improvements of
$3.0 million, favorable currency impacts of $1.9 million, and favorable
commodity costs of $0.3 million as compared to the same period in 2008. Lower
pension and OPEB credits reduced 2009 gross profit by $2.1 million when compared
to the second quarter of 2008; in addition, favorable litigation settlement
costs were recorded in Europe in 2008 amounting to $2.2 million, while no such
benefit was realized in the current year. All other income and expense items
reduced 2009 results by an additional $2.5 million.
Selling and administrative ("S&A") expenses were $33.1 million and $34.3 million
in the three months ended June 30, 2009 and 2008 respectively. As a percentage
of net sales, S&A expenses were 20.5% in the second quarter of 2009 compared to
12.5% in the second quarter of 2008. We recorded expenditures of approximately
$5.0 million in the second quarter of 2009 for one-time professional fees,
primarily comprised of legal fees for corporate governance issues. This
expenditure constituted an increase of $1.1 million in professional fees
incurred for one-time projects when compared to the $3.9 million incurred during
the same period in 2008. In addition, a favorable change in estimate of
$1.9 million that was recorded in 2008 was not repeated in 2009. The effect of
foreign currency translation had a favorable effect in 2009 of $2.8 million; all
other S&A expenses decreased in the aggregate by $1.4 million.
We recorded expense of $1.1 million in impairments, restructuring charges, and
other items in the three months ended June 30, 2009. These expenses were as a
result of costs associated with reductions in force at our Brazilian
($0.8 million) and North American ($0.3 million) locations during the quarter.
We recorded expense of $3.3 million in impairments, restructuring charges, and
other items in the three months ended June 30, 2008. These expenses were as a
result of severance and restructuring costs from previously announced actions
recognized at our North American ($1.6 million) European ($0.9 million) and
Brazilian ($0.8 million) locations during the quarter.
Interest expense amounted to $2.1 million in the three months ended June 30,
2009 compared to $6.2 million in the same period of 2008. The substantially
lower interest expense in the current quarter was primarily attributable to
reduced borrowings, including both debt balances and accounts receivable
factoring. Interest income and other, net was $0.6 million in the second quarter
of 2009 compared to $3.3 million in the second quarter of 2008, primarily
reflecting the lower levels of cash and short-term investments held in 2009.
Our results of operations reflect a $7.3 million income tax benefit from
continuing operations for the second quarter of 2009 and a $0.4 million income
tax benefit from continuing operations for the second quarter of 2008. For
further discussion of the factors that affect our tax benefits and expenses,
refer to Note 13, "Income Taxes," of the Notes to the consolidated condensed
financial statements.
As a result of the factors described above, net loss from continuing operations
for the quarter ended June 30, 2009 was $23.3 million ($1.26 per share basic and
diluted) as compared to net loss of $6.6 million ($0.36 per share basic and
diluted) in the same period of 2008.
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Six Months Ended June 30,
(dollars in millions) 2009 % 2008 %
Net sales $ 309.3 100.0 % $ 549.0 100.0 %
Cost of sales 294.9 95.3 % 469.9 85.6 %
Selling and administrative expenses 65.3 21.1 % 65.9 12.0 %
Impairments, restructuring charges, and
other items 7.0 2.3 % 3.8 0.7 %
Operating (loss) income (57.9 ) (18.7 %) 9.4 1.7 %
Interest expense (5.0 ) (1.6 %) (13.5 ) (2.5 %)
Interest income and other, net 1.4 0.5 % 5.1 0.9 %
(Loss) income from continuing operations
before taxes (61.5 ) (19.9 %) 1.0 0.1 %
Tax (benefit) expense (13.7 ) (4.4 %) 0.8 (0.1 %)
(Loss) income from continuing operations $ (47.8 ) (15.5 %) $ 0.2 * *
** Less than 0.1%
Six Months Ended June 30, 2009 vs. Six Months Ended June 30, 2008
Consolidated net sales from continuing operations in the first two quarters of
2009 decreased to $309.3 million from $549.0 million in 2008. After
consideration for the effect of currency translation, which decreased sales in
U.S. dollars by $53.6 million, compressor sales declined by $186.1 million or
33.9%. Sales of compressors used in commercial applications decreased by $125.2
million or 44.5%. For the commercial and aftermarket business, volume declines
were driven by softer economic conditions as well as lower shipments to
customers as they too reduced inventory balances to better reflect current sales
levels. Dollar volume declines in sales of compressors used in R&F applications
were $84.8 million or 49.3%. Volumes for R&F product were also substantially
affected by the global economic contraction, as consumer credit became more
constrained than in the first two quarters of 2008 and the rate of housing
starts declined. The downturn in market volumes for R&F applications was the end
result of the effect of these economic conditions; a decreased demand by
consumers, combined with lower demand from our R&F customers as they brought
their own inventories in line with lower volumes. These factors were further
compounded by unusually cool weather in many of the geographic locations served.
Sales of compressors for air conditioning applications and all other
applications also declined by $29.6 million or 30.9%.
Cost of sales was $294.9 million in the six months ended June 30, 2009, as
compared to $469.9 million in the same period of 2008. As a percentage of net
sales, cost of sales was 95.3% and 85.6% in the first six months of 2009 and
2008, respectively. Gross profit (defined as net sales less cost of sales)
declined by $64.7 million, from $79.1 million or 14.4% through the second
quarter of 2008 to $14.4 million or 4.7% in the comparable period of 2009. As
was the case for the second quarter, the reduction in gross profit was primarily
due to the abrupt decline in sales volumes, which resulted in Iower absorption
of fixed costs.
Volume declines accounted for the majority of the decrease in gross profit,
reducing 2009 results by $61.6 million as compared to the first two quarters of
2008. Commodity costs were unfavorable year-on-year by $4.3 million, and other
material variances were also unfavorable by $2.4 million. Current year margin
was also unfavorably impacted by selling price and mix of $0.3 million. In
addition, certain
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FINANCIAL CONDITION AND RESULTS OF OPERATIONS
items that were favorable to 2008 results did not recur in 2009. These amounts
included a gain on the sale of an airplane and our former airport facility of
$4.2 million and favorable litigation settlement costs of $2.2 million. Lower
pension and OPEB credits of $3.0 million were also recorded in the current year.
In contrast, productivity improvements of $15.0 million and favorable currency
impacts of $6.3 million improved 2009 results when compared to the same period
of 2008. The effect of all other income and expense items was unfavorable to
2009 results by $8.0 million.
S&A expenses were $65.3 million in the first two quarters of 2009 as compared to
$65.9 million in the six months ended June 30, 2008. As a percentage of net
sales, S&A expenses were 21.1% and 12.0% in 2009 and 2008, respectively. We
incurred approximately $8.3 million in the first two quarters of 2009 for
one-time professional fees, which included legal fees for corporate governance
issues, representing an increase of $2.2 million when compared to the
$6.1 million incurred in 2008. In addition, a favorable change in estimate of
$1.9 million that was recorded in the second quarter of 2008 was not repeated in
2009. The effect of foreign currency translation had a favorable effect in 2009
of $6.1 million; all other S&A expenses increased in the aggregate by
$1.4 million.
We recorded $7.0 million in impairments, restructuring charges, and other items
in the six months ended June 30, 2009. $4.4 million of these charges related to
restructuring costs at our Brazilian ($2.7 million), North American,
($1.1 million) and Indian ($0.6 million) facilities. The remainder of the
expense in 2009 was primarily associated with the establishment of an
environmental accrual for our former Tecumseh, Michigan facility of
$2.3 million. We also incurred $0.3 million in losses related to the transfer of
surplus land.
We recorded expense of $3.8 million in impairments, restructuring charges, and
other items in the six months ended June 30, 2008. This included $20.0 million
in excise tax expense on the proceeds received from the reversion of our former
salaried retirement plan, and a curtailment loss on our hourly pension plan of
$3.9 million. We also recorded expense of $5.9 million related to severance
costs for previously announced on-going restructuring activities at our North
American ($3.0 million) Brazilian ($2.0 million) and European ($0.9 million)
locations. Offsetting these expenses were a curtailment gain on our hourly OPEB
plans ($19.1 million) due to reductions in future service cost related to the
impending closure of our manufacturing operations in Tecumseh, Michigan, a
settlement gain on the sale of annuity contracts for our former salaried
retirement plan ($6.3 million), and a gain on the sale of our facility in
Dundee, Michigan ($0.6 million).
Interest expense amounted to $5.0 million through June 30, 2009 compared to
$13.5 million in the six months ended June 30, 2008. A portion of the 2008
expense was attributable to the amortization of $1.4 million in capitalized debt
amendment costs associated with our former First Lien credit agreement, which
were expensed in the first quarter of 2008 upon its termination. Aside from
these factors, the lower levels of discounted accounts receivable and overall
debt levels over the course of 2009 have contributed to the reduction in
interest costs.
. . .