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| PENX > SEC Filings for PENX > Form 10-Q on 10-Jul-2009 | All Recent SEC Filings |
10-Jul-2009
Quarterly Report
§ the possibility of interruption of business activities due to equipment problems, accidents, strikes, weather or other factors;
§ product development risk;
§ changes in corn and other raw material prices and availability;
§ the amount and timing of expenditures for flood restoration costs and related insurance recoveries;
§ changes in general economic conditions or developments with respect to specific industries or customers affecting demand for the Company's products including unfavorable shifts in product mix;
§ unanticipated costs, expenses or third-party claims;
§ the risk that results may be affected by construction delays, cost overruns, technical difficulties, nonperformance by contractors or changes in capital improvement project requirements or specifications;
§ interest rate, chemical and energy cost volatility;
§ foreign currency exchange rate fluctuations;
§ changes in returns on pension plan assets and/or assumptions used for determining employee benefit expense and obligations;
§ other unforeseen developments in the industries in which Penford operates,
§ the Company's ability to successfully operate under and comply with the terms of the Second Amended and Restated Credit Agreement, as amended; or
§ other factors described in Part I, Item 1A "Risk Factors."
Overview
Penford generates revenues, income and cash flows by developing,
manufacturing and marketing specialty natural-based ingredient systems for
industrial and food applications, including fuel grade ethanol. The Company
develops and
manufactures ingredients with starch as a base, providing value-added
applications to its customers. Penford's starch products are manufactured
primarily from corn, potatoes, and wheat.
In analyzing business trends, management considers a variety of performance
and financial measures, including sales revenue growth, sales volume growth,
gross margins and operating income of the Company's business segments. Penford
manages its business in three segments. The first two, Industrial
Ingredients-North America and Food Ingredients-North America, are broad
categories of end-market users, served by operations in the United States. The
third segment is comprised of the Company's operations in Australia and New
Zealand, which operations are engaged primarily in the food ingredients
business. See Notes 1 and 16 to the Condensed Consolidated Financial Statements
for additional information regarding the Company's business segment operations.
Impact of Cedar Rapids Flood
On June 12, 2008, the Company's Industrial Ingredients - North America plant
in Cedar Rapids, Iowa was temporarily shut down due to record flooding of the
Cedar River and government-ordered mandatory evacuation of the plant and
surrounding areas. By the end of the first quarter of fiscal 2009, the
facility's processing rate had reached pre-flood levels.
During the third quarter of fiscal 2009, the Company recorded $0.2 million of
flood restoration costs which are recognized, net of insurance recoveries of
$1.2 million, in loss from operations in the financial statements. For the nine
months ended May 31, 2009, the Company recorded $7.6 million of flood
restoration costs which are recognized, net of insurance recoveries of
$16.7 million, in loss from operations in the financial statements. The total
direct costs of the flood since June 2008 were $45.6 million, which included
ongoing expenses during the time the plant was shut down, but did not include
lost profits. See Note 3 to the Condensed Consolidated Financial Statements for
details of the restoration costs.
During the third quarter of fiscal 2009, the Company recognized $1.2 million
of insurance recoveries. The Company received $1.2 million subsequent to May 31,
2009 which has been recorded as a receivable at that date. These recoveries have
been recorded as an offset to the losses caused by the flooding. The insurance
recoveries recognized to date total $27.2 million. In January 2009, the Company
filed suit against certain insurers to recover insurance proceeds related to the
flood. See Note 18 to the Condensed Consolidated Financial Statements.
The effect of the flood on the financial results of the Company on a
quarter-to-quarter basis in fiscal 2009 and 2010 will depend on the timing and
amount of insurance recoveries, which the Company is currently unable to
estimate. The amount ultimately recovered from the Company's insurers may be
materially more or less than the Company's direct costs of the flood.
Goodwill
During the second quarter of fiscal 2009, the Company continued to experience
a worsening demand outlook, a decline in its sales and operating income, as well
as a reduction in its expected future cash flows. In addition, Penford
experienced a sustained, significant decline in its stock price. During the
second quarter of fiscal 2009, the Company concluded that there were sufficient
indicators to perform an interim goodwill impairment analysis in accordance with
SFAS No. 142, "Goodwill and Other Intangible Assets." Based on the analysis, the
Company recorded a $13.8 million non-cash goodwill impairment charge, which
represented all of the goodwill allocated to its Australia/New Zealand
Operations segment. See Note 4 to the Condensed Consolidated Financial
Statements.
Accounting Changes
Effective September 1, 2008, the Company adopted FASB Statement No. 157,
"Fair Value Measurements" ("SFAS 157"), for financial assets and liabilities
carried at fair value that are recognized or disclosed at fair value in the
financial statements on a recurring basis. SFAS 157 defines fair value,
establishes a framework and gives guidance regarding the methods used for
measuring fair value, and expands disclosures about fair value measurements. The
adoption did not have a material impact on the Company's financial statements.
See Note 14 to the Condensed Consolidated Financial Statements. Due to the
issuance of FASB Staff Position No. 157-2 ("FSP 157-2"), the effective date of
SFAS 157 has been deferred to fiscal years beginning after November 15, 2008
(fiscal 2010 for the Company) for non-recurring, nonfinancial assets and
liabilities that are recognized or disclosed at fair value. The Company is
continuing to evaluate
the impact of adopting these provisions in fiscal 2010. In October 2008, the
FASB issued FSP FAS 157-3, "Determining the Fair Value of a Financial Asset When
the Market for That Asset Is Not Active" ("FSP 157-3"). FSP 157-3 clarifies the
application of SFAS 157 and addresses how the fair value of a financial asset is
determined when the market for that financial asset is inactive. FSP 157-3 was
effective upon issuance. The implementation of this standard did not have an
impact on the Company's consolidated financial statements.
In February 2007, the FASB issued Statement No. 159, "The Fair Value Option
for Financial Assets and Financial Liabilities - including an amendment of FASB
No. 115" ("SFAS 159") which allows companies the option to measure certain
financial assets and financial liabilities at fair value at specified election
dates. The Company adopted SFAS 159 and elected not to measure any additional
financial instruments and other items at fair value.
In March 2008, the FASB issued Statement No. 161, "Disclosures about
Derivative Instruments and Hedging Activities - an amendment of FASB No. 133"
("SFAS 161"). SFAS 161 requires additional disclosures about the objectives for
using derivative instruments and hedging activities, the method of accounting
for such instruments under SFAS 133 and its related interpretations, the effect
of derivative instruments and related hedged items on financial position,
results of operations, and cash flows, and a tabular disclosure of the fair
values of derivative instruments and their gains and losses. Effective
December 1, 2008, the Company adopted SFAS 161. See Note 14 to the Condensed
Consolidated Financial Statements.
Results of Operations
Executive Overview
Consolidated sales for the three months ended May 31, 2009 declined 23.4% to
$78.7 million from $102.8 million in the third quarter of fiscal 2008, primarily
due to a significant decline in the demand for paper and writing products, a
shift in the manufacturing mix in the Industrial Ingredients - North America
business to produce ethanol which sells at lower average prices than industrial
starches, lower volumes in the Food Ingredients - North America business, and
lower foreign currency exchange rates in the Australia/New Zealand operations.
These factors were partially offset by favorable unit pricing in the Food
Ingredients - North America segment. Consolidated third quarter gross margin
declined $17.0 million to a loss of $1.5 million, primarily due to a decline in
ethanol and starch selling prices and an unfavorable product mix of industrial
starches and ethanol which caused a gross margin loss at the Industrial
Ingredients - North America segment, as well as lower plant utilization in the
Australia/New Zealand business. Loss from operations was $9.2 million,
$14.0 million lower than the third quarter operating income of $4.8 million for
fiscal 2008 due to gross margin declines partially offset by a decrease in
operating and research and development expenses of $1.9 million and net
insurance recoveries of $1.1 million.
Consolidated sales for the nine months ended May 31, 2009 decreased 16.2% to
$239.2 million from $285.5 million in the same period last year on lower foreign
currency exchange rates and a decline in sales volumes in the Australia/New
Zealand Operations, and, in the Industrial Ingredients - North America business,
on lower average unit selling prices for ethanol than for industrial starches as
well as declines in average unit selling prices for industrial starches. These
factors were partially offset by higher average unit pricing in the
Australia/New Zealand and Food Ingredients - North America businesses. Gross
margin was a loss of $0.2 million compared to income of $43.3 million for the
same period last year, on revenue declines in the Industrial Ingredients - North
America and Australia/New Zealand segments, lower production yields and higher
chemical costs in the Industrial Ingredients - North America unit, and higher
grain costs and lower plant utilization in the Australia/New Zealand business.
Operating loss for the nine months ended May 31, 2009 was $31.4 million compared
to operating income of $13.3 million for the same period last year due to
decreased gross margins and a $13.8 million non-cash goodwill impairment charge
related to its Australian and New Zealand business segment. See Note 4 to the
Condensed Consolidated Financial Statements. Included in operations for the
nine-month period ended May 31, 2009 were net insurance recoveries of
$9.1 million. See Note 3 to the Condensed Consolidated Financial Statements.
Operating income for the first nine months of fiscal 2008 included $1.4 million
of severance costs related to reconfiguring the Australia/New Zealand business.
See Note 15 to the Condensed Consolidated Financial Statements. A discussion of
segment results of operations and the effective tax rate follows.
Industrial Ingredients-North America
In the second and third quarters of fiscal 2009, U.S. economic activity
contracted significantly and demand for our customers' paper and packaging
products declined sharply. The paper industry balanced manufacturing capacity
with decreased demand by taking downtime or permanently closing mills and
operating rates at paper mills decreased. Declines in the prices for gasoline
and other fuels have also depressed prices for ethanol.
Third quarter fiscal 2009 sales at the Company's Industrial Ingredients-North
America business unit declined $16.2 million, or 26.6%, to $44.7 million.
Average unit selling prices declined 29% primarily due to the lower unit selling
prices of ethanol compared to industrial starch products and the increase in
ethanol production over the prior year. Sales of ethanol, which the Company
began producing in the third quarter of fiscal 2008, were $14.8 million in the
third quarter of fiscal 2009. Sales for the nine months ended May 31, 2009
decreased 15.9% to $133.8 million as a 2% increase in volume was not able to
offset average unit pricing declines. Sales of ethanol were $38.7 million for
the first nine months of fiscal 2009, compared to $4.7 million for the same
period in fiscal 2008. Ethanol production in fiscal 2008 began in May 2008.
Income from operations for the third quarter of fiscal 2009 at the Company's
Industrial Ingredients-North America business unit decreased from $5.1 million a
year ago to an operating loss of $7.0 million in fiscal 2009. Third quarter
fiscal 2009 gross margin was a loss of $5.6 million compared to positive margin
of $9.4 million for the third quarter of fiscal 2008. Unit margins on ethanol
are lower than industrial starch and the decline in ethanol selling prices as
well as the unfavorable mix in revenues decreased gross margin for the
industrial business. Margin and operating losses of $12.8 million and
$11.9 million, respectively, for the nine months ended May 31, 2009 were also
driven by the increase in lower margin ethanol sales and the reduction in starch
average unit pricing. See Note 3 to the Condensed Consolidated Financial
Statements for a discussion of the insurance recoveries and costs associated
with the flooding in the summer of 2008. These costs and recoveries were
included in income from operations. The Company recorded net insurance
recoveries of $1.1 million and $9.1 million for the three and nine months ended
May 31, 2009, respectively.
Food Ingredients-North America
Fiscal 2009 third quarter sales for the Food Ingredients-North America
segment of $16.6 million decreased 3.1%, or $0.5 million, from the third quarter
of fiscal 2008, due to 16% lower volume partially offset by higher average unit
pricing of 15.6% and improved product mix. Lower volume and sales for the
quarter ended May 31, 2009 were partially due to the sale of the dextrose
product line in the second quarter of fiscal 2009. Third quarter dextrose sales
last year were $1.2 million. Sales of applications to the coatings, dairy and
pet treats end markets improved by double digit rates. Sales for the nine months
ended May 31, 2009 rose 4.3%, or $2.1 million, to $51.0 million over the same
period last year. Sales growth was driven by improvements in unit pricing,
partially offset by a decline in volume. Sales of dextrose applications were
$1.9 million and $3.0 million, respectively, for the nine months ended May 31,
2009 and 2008.
Income from operations for the third quarter of fiscal 2009 at the Food
Ingredients-North America segment was $3.4 million, a 19% increase over the same
period last year. Third quarter gross margin improved 13.5% to $5.6 million on
favorable pricing and product mix, partially offset by lower volumes and higher
raw material costs. Income from operations for the first nine months of fiscal
2009 improved to $9.6 million, a $1.9 million increase compared to the same
period of fiscal 2008. Gross margin increased by $2.0 million, and gross margin
as a percent of sales increased by 290 basis points over last year's period on
improved average unit pricing, partially offset by lower volumes. Operating
expenses and research activities increased over the same period last year as
higher employee-related costs were offset by lower expenditures for product
trials.
In the second quarter of fiscal 2009, the Company's Food Ingredients - North
America business segment sold assets related to its dextrose product line to a
third-party purchaser for $2.9 million, net of transaction costs. The Company
recorded a $1.6 million gain on the sale, reflected in "Non-operating income,
net" in the statement of operations.
Australia/New Zealand Operations
Sales at the Australia/New Zealand operations declined 29.8%, or
$7.5 million, in the third quarter of fiscal 2009 over the same period of fiscal
2008 primarily due to the decline in the foreign currency exchange rates
compared to the U.S. dollar. A sales volume decline of 3% and an unfavorable
product mix also contributed to the decline in third quarter revenues. Third
quarter sales in local currency declined by 7.9% over the same quarter of fiscal
2008 and average unit pricing in local currency decreased 5.5%. Sales for the
nine months ended May 31, 2009 decreased 29.9%
to $55.0 million from $78.5 million last year, primarily due to a 22% decrease
in the average foreign currency exchange rates and a 14% decline in sales
volumes, partially offset by higher average unit pricing. Year-to-date sales in
local currency decreased 10.2% and average unit pricing increased 4.2% in local
currency.
Fiscal 2009 third quarter loss from operations at the Company's Australia/New
Zealand operations was $3.1 million compared to an operating loss of
$0.9 million in the same period of fiscal 2008. Third quarter fiscal 2009 gross
margin declined by $2.7 million to a loss of $1.5 million. Grain costs in the
quarter were $1.2 million higher than a year ago as the drought premium charged
for grain continued. Unit manufacturing costs rose on lower manufacturing
throughput due to product rationalization as well as increases in chemical,
packaging and utility costs. Operating loss for the nine months ended May 31,
2009 was $21.4 million, compared to an operating loss of $3.0 million for the
same period last year. In the second quarter of fiscal 2009, the Company
recorded a $13.8 million non-cash goodwill impairment charge. See Note 4 to the
Condensed Consolidated Financial Statements. Year-to-date 2009 gross margin
declined $7.4 million from last year, from positive margin of $4.3 million to a
loss of $3.1 million as raw material grain costs rose $6.7 million and unit
manufacturing costs rose $4.1 million. Favorable average unit pricing of
$3.0 million partially offset the increased input and production costs.
Operating and research and development expenses for the nine months ended
May 31, 2009 decreased $1.4 million over the same period a year ago due to the
decrease in average foreign currency exchange rates. Included in the segment's
operating loss for the first nine months of fiscal 2008 were restructuring costs
of $1.4 million. See Note 15 to the Condensed Consolidated Financial Statements.
Corporate operating expenses
Corporate operating expenses for the third quarter of fiscal 2009 were
$2.4 million, a $0.2 million increase compared to the same quarter last year,
primarily due to professional fees. For the nine months ended May 31, 2009,
corporate operating expenses increased $0.8 million to $7.6 million over the
same period a year ago due to an increase in professional fees and
employee-related costs.
Interest expense
Interest expense for the three and nine months ended May 31 2009 increased
$0.8 million and $1.8 million, respectively, compared to the same periods last
year due to higher average debt balances. In addition, interest costs related to
construction of the ethanol manufacturing plant were capitalized until May 2008,
when the facility began commercial production. Interest costs capitalized were
$0.3 million and $1.1 million for the three and nine months ended May 31, 2008.
In connection with the Third Amendment to the 2007 Agreement, the Company
paid additional arrangement and commitment fees to its lenders of $1.0 million.
The amortization of these and existing deferred loan fees over the shortened
maturity of the debt will increase annual interest expense by an estimated
$1.1 million. The Third Amendment increased the maximum commitment fee for
undrawn balances by 25 basis points and the maximum LIBOR margin payable on
outstanding debt by 150 basis points to 5.00%. The incremental annual interest
expense from these pricing changes and the revised amortization schedule is
estimated at $1.2 million. See Notes 8 and 20 to the Condensed Consolidated
Financial Statements.
Income taxes
The Company's Australian operations reported a tax loss for fiscal 2008 and
for the first nine months of fiscal 2009. Australian tax law provides for an
unlimited carryforward period for net operating losses but does not allow losses
to be carried back to previous tax years. Due to the uncertainty related to
generating sufficient future taxable income in Australia, the Company currently
believes that it is more likely than not that the net deferred tax benefit will
not be realized. In the second quarter of fiscal 2009 the Company recorded a
$2.1 million valuation allowance against the entire Australian net deferred tax
asset. An additional valuation allowance of $1.0 million was recorded in the
third quarter of fiscal 2009. A valuation allowance has not been recognized on
the net U.S. deferred tax asset as there is sufficient taxable income in
carryback years to realize the net deferred tax asset.
The Company's effective tax rates for the three- and nine-month periods ended
May 31, 2009 were 25.0% and 9.7%, respectively. The difference between the
effective tax rate and the U.S. federal statutory rate for the quarter ended
May 31, 2009 is due to the favorable tax benefit of the research and development
tax credit and a $0.2 million reduction in the amount of unrecognized tax
benefits due to the lapse of applicable statutes of limitation offset by an
increase in the
Australian valuation allowance. The reduction in the effective tax rate from the
U.S. federal statutory rate for the nine months ended May 31, 2009 is primarily
due to (1) a $3.1 million valuation allowance recognized against the Australian
net deferred tax assets as discussed above, and (2) no recognition of a tax
benefit in connection with the Australian goodwill impairment charge of
$13.8 million as this charge is not deductible for tax purposes, and (3) an
increase of $0.4 million in the amount of unrecognized tax benefits.
The amount of unrecognized tax benefits determined in accordance with
Financial Interpretation No. 48, "Accounting for Uncertainty in Income Taxes -
an interpretation of FASB Statement No. 109" ("FIN 48"), decreased by
$0.2 million in the quarter ended May 31, 2009 as discussed above, and increased
by $0.4 million for the nine months ended May 31, 2009. The total amount of
unrecognized tax benefits at May 31, 2009 was $1.3 million, all of which, if
recognized, would favorably impact the effective tax rate. A state tax audit of
the Company's fiscal 2004 to 2006 tax returns was completed in the third quarter
of fiscal 2009 with immaterial adjustments to the Company's taxable income. The
Company has been notified by one state taxing jurisdiction that an audit of the
Company's 2005 to 2008 tax returns will begin in the fourth quarter of fiscal
2009. None of the Company's other income tax returns are under examination by
taxing authorities. The Company does not believe that the total amount of
unrecognized tax benefits at May 31, 2009 will change materially in the next
12 months.
On a quarterly basis, the Company reviews its estimate of the effective
income tax rate expected to be applicable for the full fiscal year. This rate is
used to calculate income tax expense or benefit on current year-to-date pre-tax
income or loss. Income tax expense or benefit for the current interim period is
the difference between the computed year-to-date income tax amount and the tax
expense or benefit reported for previous quarters. In reviewing its effective
tax rate, the Company uses estimates of the amounts of permanent differences
between book and tax accounting and projections of fiscal year pre-tax income or
loss. Adjustments to the Company's tax expense related to the prior fiscal year,
amounts recorded in accordance with FIN 48, changes in tax rates, and the effect
of a change in the beginning-of-the-year valuation allowance are treated as
discrete items and are recorded in the period in which they arise.
The determination of the annual effective tax rate applied to current year
income or loss before income tax is based upon a number of estimates and
judgments, including the estimated annual pretax income of the Company in each
tax jurisdiction and the amounts of permanent differences between the book and
tax accounting for various items. The Company's interim tax expense can be
impacted by changes in tax rates or laws, the finalization of tax audits,
judgments regarding uncertain tax positions and other items that cannot be
estimated with any certainty. Therefore, there can be significant volatility in
the interim provision for income tax expense.
Non-operating income, net
Non-operating income, net consists of the following:
Three months ended Nine months ended
May 31, May 31, May 31, May 31,
2009 2008 2009 2008
(In thousands)
Royalty and licensing income $ 394 $ 465 $ 1,181 $ 1,320
Gain on sale of dextrose product line - - 1,562 -
Gain (loss) on foreign currency transactions 443 (236 ) (198 ) 208
Other 77 107 83 62
Total $ 914 $ 336 $ 2,628 $ 1,590
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In the second quarter of fiscal 2009, the Company's Food Ingredients - North America business segment sold assets related to its dextrose product line to a . . .
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