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| SHLM > SEC Filings for SHLM > Form 10-Q on 2-Jul-2009 | All Recent SEC Filings |
2-Jul-2009
Quarterly Report
Results of Operations
Net sales for the three months and nine months ended May 31, 2009 declined
significantly as compared with last year's same period's sales. The decline in
sales, excluding the translation effect, was primarily a result of the
deterioration of the global markets and demand. The Company noted some
improvement in volume and profitability in the third quarter of fiscal 2009
compared with the second quarter of fiscal 2009. In addition, the effect of the
strategic decisions made in fiscal 2008 to reduce exposure to some unprofitable
markets, such as North American automotive and North American tolling, through
plant closures and capacity reductions in North America reduced sales.
A comparison of consolidated sales by segment for the three and nine months
ended May 31, 2009 and 2008 is as follows:
Total increase % Due to
Three months ended May 31, (decrease) % Due to % Due to price/ product
Sales 2009 2008 $ % tonnage translation mix
(In thousands, except for %'s)
Europe $ 220,337 $ 379,163 $ (158,826 ) -41.9 % -20.8 % -10.9 % -10.2 %
NAMB 26,922 33,202 (6,280 ) -18.9 % -20.4 % -14.6 % 16.1 %
NAEP 26,137 52,009 (25,872 ) -49.7 % -54.5 % -3.3 % 8.1 %
NADS 11,443 34,050 (22,607 ) -66.4 % -57.4 % -0.1 % -8.9 %
Asia 12,805 13,244 (439 ) -3.3 % 1.3 % 1.4 % -6.0 %
Invision 55 99 (44 ) -44.4 % NM NM NM
$ 297,699 $ 511,767 $ (214,068 ) -41.8 % -26.9 % -9.3 % -5.6 %
Total increase % Due to
Nine months ended May 31, (decrease) % Due to % Due to price/ product
Sales 2009 2008 $ % tonnage translation mix
(In thousands, except for %'s)
Europe $ 699,829 $ 1,089,547 $ (389,718 ) -35.8 % -21.8 % -8.2 % -5.8 %
NAMB 78,212 100,078 (21,866 ) -21.8 % -26.8 % -10.7 % 15.7 %
NAEP 95,783 164,665 (68,882 ) -41.8 % -56.4 % -3.0 % 17.6 %
NADS 53,798 97,652 (43,854 ) -44.9 % -41.7 % -0.3 % -2.9 %
Asia 30,987 35,900 (4,913 ) -13.7 % -19.5 % 1.9 % 3.9 %
Invision 183 310 (127 ) -41.0 % NM NM NM
$ 958,792 $ 1,488,152 $ (529,360 ) -35.6 % -28.1 % -7.1 % -0.4 %
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NM=Not meaningful.
The two largest markets served by the Company are the packaging and automotive
markets. Other markets include appliances, construction, medical, consumer
products, electrical/electronics, office equipment and agriculture. The
approximate percentage of net consolidated sales by market for the three and
nine months ended May 31, 2009 and 2008 are as follows:
Three months ended May 31, Nine months ended May 31,
2009 2008 2009 2008
Packaging 46 % 37 % 43 % 37 %
Automotive 12 % 15 % 12 % 15 %
Other 42 % 48 % 45 % 48 %
100 % 100 % 100 % 100 %
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The Company's sales to the automotive market continue to decline as a percent of total sales reflecting management's objective to reduce its exposure to this market as well as a significant market decline.
The majority of the Company's sales for the three and nine months ended May 31, 2009 and 2008 can be classified into five primary product families. The amount and percentage of consolidated sales for these product families are as follows:
Three months ended
Product Family May 31, 2009 May 31, 2008
(In thousands, except for %'s)
Color and additive concentrates $ 145,065 49 % $ 186,782 36 %
Polyolefins 70,846 24 169,392 33
Engineered compounds 60,350 20 108,915 21
Polyvinyl chloride (PVC) 7,967 3 15,373 3
Tolling 4,081 1 4,003 1
Other 9,390 3 27,302 6
$ 297,699 100 % $ 511,767 100 %
Nine months ended
Product Family May 31, 2009 May 31, 2008
(In thousands, except for %'s)
Color and additive concentrates $ 413,442 43 % $ 532,778 36 %
Polyolefins 270,513 28 492,766 33
Engineered compounds 199,352 21 317,601 21
Polyvinyl chloride (PVC) 28,814 3 43,994 3
Tolling 10,543 1 16,178 1
Other 36,128 4 84,835 6
$ 958,792 100 % $ 1,488,152 100 %
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A comparison of gross profit dollars and percentages by segment for the three and nine months ended May 31, 2009 and 2008 is as follows:
Three months ended May 31, Increase (decrease)
2009 2008 $ %
(In thousands, except for %'s)
Gross profit $
Europe $ 38,634 $ 50,808 $ (12,174 ) (24.0 )%
NAMB 2,167 2,299 (132 ) (5.7 )
NAEP 1,540 3,340 (1,800 ) (53.9 )
NADS 1,634 2,902 (1,268 ) (43.7 )
Asia 2,558 1,657 901 54.4
Invision (796 ) (1,145 ) 349 30.5
Consolidated $ 45,737 $ 59,861 $ (14,124 ) (23.6 )%
Gross profit %
Europe 17.5 % 13.4 %
NAMB 8.0 % 6.9 %
NAEP 5.9 % 6.4 %
NADS 14.3 % 8.5 %
Asia 20.0 % 12.5 %
Invision - -
Consolidated 15.4 % 11.7 %
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Nine months ended May 31, Increase (decrease)
2009 2008 $ %
(In thousands, except for %'s)
Gross profit $
Europe $ 99,582 $ 143,230 $ (43,648 ) (30.5 )%
NAMB 4,687 9,988 (5,301 ) (53.1 )
NAEP 4,869 10,610 (5,741 ) (54.1 )
NADS 4,779 7,126 (2,347 ) (32.9 )
Asia 3,891 3,796 95 2.5
Invision (2,584 ) (3,912 ) 1,328 33.9
Consolidated $ 115,224 $ 170,838 $ (55,614 ) (32.6 )%
Gross profit %
Europe 14.2 % 13.1 %
NAMB 6.0 % 10.0 %
NAEP 5.1 % 6.4 %
NADS 8.9 % 7.3 %
Asia 12.6 % 10.6 %
Invision - -
Consolidated 12.0 % 11.5 %
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The gross profit percentages for Europe for the three months ended May 31, 2009
increased to 17.5% compared with 13.4% for the same period in the prior year.
For the nine months ended May 31, 2009, the gross profit percentage was 14.2%
compared with 13.1% for the same period prior year. The Company was able to
maintain gross profit percentage in the Europe segment in the third quarter of
fiscal 2009 primarily through favorable product mix and cost reduction programs.
The Company was also encouraged by these results considering they were achieved
during a period of significant decline in demand. In addition, European gross
profits were negatively impacted by foreign currency translation losses of
$6.3 million and $12.0 million for the three and nine months ended May 31, 2009,
respectively. The Company implemented measures to reduce fixed manufacturing
costs by temporarily reducing capacity and headcount during the second quarter
of fiscal 2009 and scheduling some manufacturing facilities on a four-day work
week as necessary.
The gross profit dollars for the NAMB business have declined $0.1 million and
$5.3 million, or 5.7% and 53.1%, for the three and nine months ended May 31,
2009, respectively, compared with the same periods last year. The decrease in
gross profit dollars for NAMB is primarily the result of demand declines. In
addition, the effect of foreign currency translation losses decreased NAMB gross
profit by $1.0 million and $1.9 million for the three and nine months ended
May 31, 2009, respectively. For the three months ended May 31, 2009, the NAMB
gross profit percentage increased to 8.0% compared with 6.9% for the same period
in the prior year. The gross profit percentage for the nine-month period ended
May 31, 2009 declined to 6.0% from 10.0% for the same period in the prior year.
The Company was not able to reduce fixed costs as quickly as the decline in
demand, which negatively impacted the gross profit primarily in the second
quarter of fiscal 2009. The gross profit for NAMB also includes approximately
$0.9 million for the nine months ended May 31, 2009 of start-up costs without
sales related to the Company's new masterbatch facility in Akron, Ohio primarily
in the first six months of fiscal 2009.
The gross profit dollars for the NAEP business have declined $1.8 million and
$5.7 million, or 53.9% and 54.1%, for the three and nine months ended May 31,
2009, respectively, compared with the same periods last year. A portion of this
decline was planned as a result of the restructuring announced in fiscal 2008
which included the shutdown the St. Thomas, Ontario, Canada facility and the
sale of the Orange, Texas facility. The decline in gross profit dollars and
percentages for NAEP are primarily related to significant declines in demand as
well as the planned tonnage declines. The lower demand resulted in the inability
to absorb the majority of the overhead costs. In order to offset the effects of
weakening markets, in December 2008, the Company announced further restructuring
efforts that plan to reduce capacity and headcount in this segment. These
restructuring plans included the closing of a production line in this segment
which resulted in $0.7 million and $1.2 million for the three and nine months
ended May 31, 2009, respectively, of accelerated depreciation which is included
in cost of sales. This contributed to the decline in gross profit for NAEP.
The gross profit dollars for the NADS business have declined $1.3 million and
$2.3 million, or 43.7% and 32.9%, for the three and nine months ended May 31,
2009, respectively, compared with the same periods last year. The NADS segment
gross profit dollars declined, however, it was able to increase margins in the
weak market primarily as a result of favorable product mix.
The Company's Asia segment gross profit dollars increased 54.4% and 2.5% for the
three and nine months ended May 31, 2009, respectively. The increase in gross
profit dollars and percentage is primarily a result of reduced manufacturing
costs and improved supply chain management. The Asia segment sells primarily to
the packaging market.
The Invision gross profit loss is due to the start-up nature of this business
line. The Company reduced spending on Invision as it refocused the business to
non-automotive markets and considered strategic alternatives for the segment.
A comparison of capacity utilization levels for the three months ended May 31,
2009 and 2008 is as follows:
Three months ended May 31, Nine months ended May 31,
2009 2008 2009 2008
Europe 81 % 88 % 73 % 92 %
NAMB 55 % 94 % 62 % 102 %
NAEP 50 % 75 % 61 % 75 %
Asia 73 % 73 % 54 % 67 %
Worldwide 73 % 85 % 69 % 87 %
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Europe capacity utilization declined for the three and nine months ended May 31,
2009, compared with the same periods in the prior year primarily as a result of
the significant global economic slowdown and the Company's working capital
initiatives to reduce inventory. The volumes were especially low during the
second quarter of fiscal 2009 as some customers shutdown plants for extended
periods of time.
The capacity utilization for NAMB declined significantly for the three and nine
months ended May 31, 2009 compared with the same periods in the prior year due
to the weak North America marketplace. In addition, the start-up of the Akron,
Ohio plant in the second quarter of fiscal 2009 and efforts to reduce inventory
have impacted the utilization of the plants. Capacity utilization for the NAEP
segment decreased for the quarter and year-to-date period as a result of the
weak marketplace. However, the restructuring efforts announced in fiscal 2008
and fiscal 2009 to close the Company's St. Thomas, Ontario, Canada facility, the
sale of the Company's Orange, Texas facility and a line shutdown in the
Bellevue, Ohio facility helped mitigate the decline. As a result of the
reductions, capacity in the North America segments declined from approximately
293.3 million pounds for the nine months ended May 31, 2008 to approximately
167.6 million pounds for the nine months ended May 31, 2009.
The Company's Asia segment is experiencing lower capacity utilization for the
year-to-date period as a result of the weakened global markets and the
initiatives to reduce inventory.
The Company's overall worldwide utilization declined compared with the prior
year due to a dramatic decrease in demand resulting from the challenging
marketplace. Worldwide capacity utilization of 73% for the third quarter of
fiscal 2009 was an improvement from the second quarter of fiscal 2009
utilization of 59% as the Company has realized some increase in demand. The
capacity utilization figures exclude production for the Invision product as this
business was in a start-up phase. Capacity utilization is calculated by dividing
actual production pounds by practical capacity at each plant.
The changes in selling, general and administrative expenses for the third quarter of fiscal 2009 compared with the same period in the prior year are summarized as follows:
Three months ended May 31, 2009
$ Increase (decrease) % Increase (decrease)
(In thousands, except for %'s)
Total change in selling, general and administrative
expenses $ (7,608 ) (18.8 )%
Less the effect of foreign currency translation (4,102 ) (10.1 )
Total change in selling, general and administrative
expenses, excluding the effect of foreign currency
translation $ (3,506 ) (8.7 )%
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Selling, general and administrative expenses for the three months ended May 31,
2009 declined $3.5 million, excluding the effect of foreign currency exchange,
compared with the same period last fiscal year. This was partially attributable
to a decline of $1.2 million in stock-based compensation costs, primarily driven
by a decline in the Company's common stock price and a change in the estimated
forfeiture rate. The decline was also attributable to a reduction of the
Company's qualified retirement plan costs as well as various cost cutting
measures initiated in fiscal 2008 and 2009 including headcount reductions, a
reduction in the retiree health care coverage and changes in the employee health
care programs. These cost saving initiatives were partially offset by
$1.4 million of incremental costs related to the consolidation of back-office
operations to the Company's shared service center in Europe.
The changes in selling, general and administrative expenses for the nine months
ended May 31, 2009 compared with the same period in the prior year are
summarized as follows:
Nine months ended May 31, 2009
$ Increase (decrease) % Increase (decrease)
(In thousands, except for %'s)
Total change in selling, general and administrative
expenses $ (20,810 ) (16.5 )%
Less the effect of foreign currency translation (8,965 ) (7.1 )
Total change in selling, general and administrative
expenses, excluding the effect of foreign currency
translation $ (11,845 ) (9.4 )%
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Selling, general and administrative expenses for the nine months ended May 31,
2009 declined $11.8 million, excluding the effect of foreign currency exchange,
compared with the same period last fiscal year. The nine month ended May 31,
2008 included CEO transition costs of $3.6 million. Excluding the CEO transition
costs from fiscal 2008 and the effect of foreign currency translation, selling,
general and administrative expenses declined $8.2 million. Similar to the three
month period discussed above, this was partially attributable to the decline in
stock-based compensation costs of $3.7 million, primarily driven by a decline in
the Company's common stock price, and cost cutting measures initiated in fiscal
2008 and fiscal 2009 including headcount reductions, the elimination of the
Company airplane, a reduction in the retiree health care coverage and changes in
the employee health care programs. Costs are generally lower as a result of
restructuring activities that have taken place over the past year which were
offset by approximately $3.0 million of incremental costs related to the
consolidation of back-office operations to the Company's shared service center
in Europe and $3.2 million of incremental consulting costs related to strategic
planning.
Minority interest represents a 30% equity position of Mitsubishi Chemical MKV
Company in a partnership with the Company and a 35% equity position of P.T.
Prima Polycon Indah in an Indonesian joint venture with the Company.
Interest expense declined by approximately $1.1 million and $2.3 million,
respectively, for the three and nine months ended May 31, 2009, respectively, as
compared with the same period last year, due to lower borrowing rates and
overall lower debt levels.
Foreign currency transaction gains or losses represent changes in the value of currencies in major areas where the Company operates. The Company experienced $2.4 million in foreign currency transaction losses and $6.2 million in foreign currency transaction gains for the three and nine months ended May 31, 2009, respectively. The nine-month period includes gains of $1.9 million and $3.8 million related to the changes in the value of the U.S. dollar compared to the Canadian dollar and Mexican peso, respectively. The Company experienced foreign currency transaction losses of $1.0 million and $1.6 million for the three and nine months ended May 31, 2008, respectively. Generally, the foreign currency transaction gains or losses relate to the changes in the value of the U.S. dollar compared with the Canadian dollar and the Mexican peso and changes between the Euro and other non-Euro European currencies. From time to time, the Company enters into forward foreign exchange contracts to reduce the impact of changes in foreign exchange rates on the consolidated income statements. These contracts reduce exposure to currency movements affecting existing foreign currency denominated assets and liabilities resulting primarily from trade . . .
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