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| KAI > SEC Filings for KAI > Form 10-Q on 13-May-2009 | All Recent SEC Filings |
13-May-2009
Quarterly Report
This Quarterly Report on Form 10-Q includes forward-looking statements that are not statements of historical fact, and may include statements regarding possible or assumed future results of operations. Forward-looking statements are subject to risks and uncertainties and are based on the beliefs and assumptions of our management, using information currently available to our management. When we use words such as "believes," "expects," "anticipates," "intends," "plans," "estimates," "should," "likely," "will," "would," or similar expressions, we are making forward-looking statements.
Forward-looking statements are not guarantees of performance. They involve risks, uncertainties, and assumptions. Our future results of operations may differ materially from those expressed in the forward-looking statements. Many of the important factors that will determine these results and values are beyond our ability to control or predict. You should not put undue reliance on any forward-looking statements. We undertake no obligation to publicly update any forward-looking statement, whether as a result of new information, future events, or otherwise. For a discussion of important factors that may cause our actual results to differ materially from those suggested by the forward-looking statements, you should read carefully the section captioned "Risk Factors" in
Overview
Company Background
We are a leading supplier of equipment used in the global papermaking and paper recycling industries and are also a manufacturer of granules made from papermaking byproducts. Our continuing operations are comprised of one reportable operating segment: Pulp and Papermaking Systems (Papermaking Systems), and a separate product line, Fiber-based Products, reported in Other Business. Through our Papermaking Systems segment, we develop, manufacture, and market a range of equipment and products for the global papermaking and paper recycling industries. We have a large customer base that includes most of the world's major paper manufacturers. We believe our large installed base provides us with a spare parts and consumables business that yields higher margins than our capital equipment business, and which should be less susceptible to the cyclical trends in the paper industry.
Through our Fiber-based Products line, we manufacture and sell granules derived from pulp fiber for use as carriers for agricultural, home lawn and garden, and professional lawn, turf and ornamental applications, as well as for oil and grease absorption.
In addition, prior to its sale in 2005, our Kadant Composites LLC subsidiary (Composites LLC) operated a composite building products business, which is presented as a discontinued operation in the accompanying condensed consolidated financial statements.
We were incorporated in Delaware in November 1991. On July 12, 2001, we changed our name to Kadant Inc. from Thermo Fibertek Inc. Our common stock is listed on the New York Stock Exchange, where it trades under the symbol "KAI."
Papermaking Systems Segment
Our Papermaking Systems segment designs and manufactures stock-preparation systems and equipment, fluid-handling systems and equipment, paper machine accessory equipment, and water-management systems primarily for the paper and paper recycling industries. Our principal products include:
- Stock-preparation systems and equipment: custom-engineered systems and equipment, as well as standard individual components, for pulping, de-inking, screening, cleaning, and refining recycled and virgin fibers for preparation for entry into the paper machine during the production of recycled paper;
- Fluid handling systems and equipment: rotary joints, precision unions, steam and condensate systems, components, and controls used primarily in the dryer section of the papermaking process and during the production of corrugated boxboard, metals, plastics, rubber, textiles and food;
- Paper machine accessory equipment: doctoring systems and related consumables that continuously clean papermaking rolls to keep paper machines running efficiently; doctor blades made of a variety of materials to perform functions
Overview (continued)
including cleaning, creping, web removal, and application of coatings; and profiling systems that control moisture, web curl, and gloss during paper production; and
- Water-management systems: systems and equipment used to continuously clean paper machine fabrics, drain water from pulp mixtures, form the sheet or web, and filter the process water for reuse.
Other Business
Our other business includes our Fiber-based Products business that produces biodegradable, absorbent granules from papermaking byproducts for use primarily as carriers for agricultural, home lawn and garden, and professional lawn, turf and ornamental applications, as well as for oil and grease absorption.
Discontinued Operation
In 2005, Composites LLC sold substantially all of its assets to LDI Composites Co. Under the terms of the asset purchase agreement, Composites LLC retained certain liabilities associated with the operation of the business prior to the sale, including the warranty obligations associated with products manufactured prior to the sale date. Composites LLC retained all of the cash proceeds received from the asset sale and continued to administer and pay warranty claims from the sale proceeds into the third quarter of 2007. On September 30, 2007, Composites LLC announced that it no longer had sufficient funds to honor warranty claims, was unable to pay or process warranty claims, and ceased doing business.
Through the sale date of October 21, 2005, Composites LLC offered a standard limited warranty to the owners of its decking and roofing products, limited to repair or replacement of the defective product or a refund of the original purchase price. As of April 4, 2009, the accrued warranty costs associated with the composites business were $2.1 million, which represents the low end of the estimated range of warranty reserve required based on the level of claims received. Composites LLC has calculated that the total potential warranty cost ranges from $2.1 million to approximately $13.1 million. The high end of the range represents the estimated maximum level of warranty claims remaining based on the total sales of the products under warranty. Composites LLC will continue to record adjustments to accrued warranty costs to reflect the minimum amount of the potential range of loss for products under warranty based on judgments known to be entered against it in litigation, if any.
All activity related to this business is classified in the results of the discontinued operation in the accompanying condensed consolidated financial statements.
Composites LLC's inability to pay or process warranty claims has exposed us to greater risks associated with litigation. For more information regarding our current litigation arising from these claims, see Part II, Item 1, "Legal Proceedings," and Part II, Item 1A, "Risk Factors".
International Sales
During the first quarters of 2009 and 2008, approximately 63% and 59%, respectively, of our sales were to customers outside the United States, principally in Asia and Europe. We generally seek to charge our customers in the same currency in which our operating costs are incurred. However, our financial performance and competitive position can be affected by currency exchange rate fluctuations affecting the relationship between the U.S. dollar and foreign currencies. We seek to reduce our exposure to currency fluctuations through the use of forward currency exchange contracts. We may enter into forward contracts to hedge certain firm purchase and sale commitments denominated in currencies other than our subsidiaries' functional currencies. These contracts hedge transactions principally denominated in U.S. dollars.
Overview (continued)
Application of Critical Accounting Policies and Estimates
The discussion and analysis of our financial condition and results of operations are based upon our condensed consolidated financial statements, which have been prepared in accordance with accounting principles generally accepted in the United States. The preparation of these condensed consolidated financial statements requires us to make estimates and assumptions that affect the reported amounts of assets and liabilities, disclosure of contingent assets and liabilities at the date of our condensed consolidated financial statements, and the reported amounts of revenues and expenses during the reporting period. Actual results may differ from these estimates under different assumptions or conditions.
Critical accounting policies are defined as those that reflect significant judgments and uncertainties, and could potentially result in materially different results under different assumptions and conditions. We believe that our most critical accounting policies, upon which our financial condition depends and which involve the most complex or subjective decisions or assessments, are those described in "Management's Discussion and Analysis of Financial Condition and Results of Operations" under the section captioned "Application of Critical Accounting Policies and Estimates" in Part I, Item 7, of our Annual Report on Form 10-K for the fiscal year ended January 3, 2009, filed with the Securities and Exchange Commission (SEC). There have been no material changes to these critical accounting policies since fiscal year-end 2008 that warrant disclosure.
Industry and Business Outlook
Our products are primarily sold to the global pulp and paper industry. The worldwide economic downturn, which accelerated in the fourth quarter of 2008, continues to negatively impact paper producers. In response to the economic slowdown, paper producers have taken numerous steps to control operating costs including closing factories, increasing downtime at paper mills, deferring maintenance and upgrades, and delaying or canceling projects. Revenues in all of our product lines within our papermaking systems segment in the first quarter of 2009 were negatively impacted and we experienced a $20.9 million, or 24%, decrease in revenues in the first quarter of 2009 compared to the first quarter of 2008. A significant factor contributing to this decrease was the slowdown in China, where the linerboard market is experiencing overcapacity. Our revenues from China are primarily derived from large capital orders, the timing of which is often difficult to predict. The recent downturn has caused many paper producers in China to significantly delay or even cancel projects. These delays, as well as delays in receiving down payments, could cause us to recognize revenue on these projects in periods later than originally anticipated. We expect our revenues in 2009 will continue to be negatively impacted by the current economic environment.
In response to this difficult environment, we have taken a number of steps to optimize our business structure and maximize internal efficiencies, which include integrating multiple operations in a region, merging our sales teams in certain markets, and reducing the number of employees in certain locations, including China and North America. In addition, we continue to concentrate our efforts on several initiatives intended to improve our operating results, including: increasing aftermarket sales, delivering products and technical solutions that provide our customers with a good return on their investments through energy-savings and fiber-yield improvements, penetrating existing markets where we see opportunity, and increasing our use of low-cost manufacturing bases. We also continue to focus our efforts on managing our operating costs, capital expenditures, and working capital.
For 2009, we expect GAAP (generally accepted accounting principles) revenues and earnings per share from continuing operations, which exclude the results from our discontinued operation, as follows: For the second quarter of 2009, we expect to report a loss from continuing operations between $.24 and $.26 per diluted share, on revenues of $50 to $52 million. This includes $.08 of incremental tax provision principally due to not being able to benefit the expected U.S. losses and $.06 of estimated restructuring costs. For 2009, we expect to report a loss from continuing operations between $.55 and $.65 per diluted share, on revenues of $220 to $230 million, revised from our previous guidance of diluted earnings per share of $.43 to $.53, on revenues of $260 to $270 million. The full year guidance includes $.39 of incremental tax provision and $.14 of estimated restructuring costs. The incremental tax provision is due to applying a valuation allowance to certain deferred tax assets and our inability to record a tax benefit on pre-tax losses in the U.S. as a result of our cumulative loss position in the U.S. caused by the large goodwill impairment charge recorded in the fourth quarter of 2008.
KADANT INC.
Results of Operations
First Quarter 2009 Compared With First Quarter 2008
The following table sets forth our unaudited condensed consolidated
statement of operations expressed as a percentage of total revenues from
continuing operations for the first fiscal quarters of 2009 and 2008. The
results of operations for the fiscal quarter ended April 4, 2009 are not
necessarily indicative of the results to be expected for the full fiscal year.
Three Months Ended
April 4, March 29,
2009 2008
Revenues 100 % 100 %
Costs and Operating Expenses:
Cost of revenues 62 60
Selling, general, and administrative expenses 34 30
Research and development expenses 2 2
Restructuring costs and other income, net 1 (1 )
99 91
Operating Income 1 9
Interest Income - 1
Interest Expense (1 ) (1 )
(Loss) Income from Continuing Operations Before Provision
for Income Taxes - 9
Provision for Income Taxes (4 ) (3 )
(Loss) Income from Continuing Operations (4 ) 6
Net (Loss) Income Attributable to Kadant (4 )% 6 %
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Revenues
Revenues decreased $20.9 million, or 24%, to $65.0 million in the first quarter of 2009 from $85.9 million in the first quarter of 2008, including a $7.0 million, or 8%, decrease from the unfavorable effects of currency translation. Excluding the effects of currency translation, revenues decreased $13.9 million, or 16%, in the first quarter of 2009 due to a decrease in revenues in all of our major product lines as our customers continued to take steps to control operating costs including increasing downtime at paper mills and delaying or canceling projects. Excluding the effects of currency translation, the largest revenue declines in the first quarter of 2009 were in our fluid-handling product line, which decreased $5.0 million, or 22%, and our stock-preparation equipment product line in China and North America, which decreased $16.8 million, or 67%. Partially offsetting these decreases in revenues in the first quarter of 2009 was an increase of $12.6 million, or 114%, in stock-preparation equipment sales in Europe primarily due to a large capital equipment project in Vietnam.
KADANT INC.
Results of Operations (continued)
Revenues for the first quarters of 2009 and 2008 from our Papermaking
Systems segment and our other business are as follows:
Three Months Ended
April 4, March 29,
(In thousands) 2009 2008
Revenues:
Papermaking Systems $ 61,987 $ 83,258
Other Business 2,970 2,606
$ 64,957 $ 85,864
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Papermaking Systems Segment. Revenues in the Papermaking Systems segment decreased $21.3 million, or 26%, to $62.0 million in the first quarter of 2009 from $83.3 million in the first quarter of 2008, including a $7.0 million, or 9%, decrease from the unfavorable effects of currency translation. Excluding the effects of currency translation, revenues in the Papermaking Systems segment decreased $14.3 million, or 17%, due to a decrease in revenues in all of the segment's product lines as our customers significantly reduced their order volumes in the current economic environment. Excluding the effects of currency translation, the largest revenue declines in the first quarter of 2009 were in our fluid-handling product line, which decreased $5.0 million, or 22%, and our stock-preparation equipment product line, which decreased $4.2 million, or 12%. We expect to continue to see declines in revenues compared to the prior year periods in all of the segment's product lines until late in 2009 due to the significant decrease in order volumes.
Other Business. Revenues from the Fiber-based Products business increased $0.4 million, or 14%, to $3.0 million in the first quarter of 2009 from $2.6 million in the first quarter of 2008 primarily due to stronger sales of Biodac™, our line of biodegradable granular products.
The following table presents revenues at the Papermaking Systems segment by product line, the changes in revenues by product line between the first quarters of 2009 and 2008, and the changes in revenues by product line between the first quarters of 2009 and 2008 excluding the effect of currency translation. The presentation of the changes in revenues by product line excluding the effect of currency translation is a non-GAAP (generally accepted accounting principles) measure. We believe this non-GAAP measure helps investors gain a better understanding of our underlying operations, consistent with how our management measures and forecasts our performance, especially when comparing such results to prior periods. This non-GAAP measure should not be considered superior to or a substitute for the corresponding GAAP measure.
Decrease
Excluding
Three Months Ended Effect of
April 4, March 29, Currency
(In millions) 2009 2008 Decrease Translation
Product Line:
Stock-Preparation Equipment $ 29.2 $ 36.3 $ (7.1 ) $ (4.2 )
Fluid-Handling 15.7 22.5 (6.8 ) (5.0 )
Accessories 11.6 15.9 (4.3 ) (2.6 )
Water-Management 5.1 8.0 (2.9 ) (2.4 )
Other 0.4 0.6 (0.2 ) (0.1 )
$ 62.0 $ 83.3 $ (21.3 ) $ (14.3 )
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Revenues from the segment's stock-preparation equipment product line decreased $7.1 million, or 20%, in the first quarter of 2009 compared to the first quarter of 2008, including a $2.9 million, or 8%, decrease from the unfavorable effect of currency translation. Excluding the effect of currency translation, revenues from the segment's stock preparation equipment product line decreased $4.2 million, or 12%, primarily due to an $11.1 million, or 91%, decrease in our stock-preparation equipment sales in
Results of Operations (continued)
China and a $5.7 million, or 44%, decrease in stock-preparation equipment sales in North America. These significant decreases were due to a reduction in orders as major manufacturers cancelled or postponed projects due to the current economic environment. Partially offsetting the decreases in revenues in the first quarter of 2009 was an increase of $12.6 million, or 114%, in stock-preparation sales in Europe primarily due to a large capital equipment project in Vietnam. We expect to continue to see declines in stock-preparation equipment sales, especially in China, North America and Europe, for the foreseeable future given the current economic environment and its impact on paper producers.
Revenues from the segment's fluid-handling product line decreased $6.8 million, or 30%, in the first quarter of 2009 compared to the first quarter of 2008, including a $1.8 million, or 8%, decrease from the unfavorable effect of currency translation. Excluding the effect of currency translation, revenues from the segment's fluid-handling product line decreased $5.0 million, or 22%, primarily due to a decrease in revenues in Europe, China, and the U.S. due to significantly lower demand in the current economic environment.
Revenues from the segment's accessories product line decreased $4.3 million, or 27%, in the first quarter of 2009 compared to the first quarter of 2008, including a $1.7 million, or 10%, decrease from the unfavorable effect of currency translation. Excluding the effect of currency translation, revenues from the segment's accessories product line decreased $2.6 million, or 17%, primarily due to decreased demand in North America as customers curtailed production and reduced their order volumes.
Revenues from the segment's water-management product line decreased $2.9 million, or 36%, in the first quarter of 2009 compared to the first quarter of 2008, including a $0.5 million, or 6%, decrease from the unfavorable effect of currency translation. Excluding the effect of currency translation, revenues from the segment's water management product line decreased $2.4 million, or 30%, primarily due to a decrease in capital sales in Europe and North America.
Gross Profit Margin
Gross profit margins for the first quarters of 2009 and 2008 are as follows:
Three Months Ended
April 4, March 29,
2009 2008
Gross Profit Margin:
Papermaking Systems 38 % 40 %
Other 34 39
38 % 40 %
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Gross profit margin decreased to 38% in the first quarter of 2009 from 40% in the first quarter of 2008.
Papermaking Systems Segment. The gross profit margin in the Papermaking Systems segment decreased to 38% in the first quarter of 2009 from 40% in the first quarter of 2008. This decrease was primarily due to lower margins in our water-management product line due to the underabsorption of overhead costs given reduced order volumes. We are in the process of consolidating our water-management manufacturing facility into our facilities in Massachusetts and Mexico and we expect to continue to see reduced margins in this product line until this consolidation is completed in the fourth quarter of 2009. The gross profit margin also decreased due to an unfavorable product mix as higher-margin fluid-handling revenues accounted for a smaller portion of our revenues in 2009.
Other Business. The gross profit margin in our Fiber-based Products business decreased to 34% in the first quarter of 2009 from 39% in the first quarter of 2008.
Operating Expenses
Selling, general, and administrative expenses as a percentage of revenues increased to 34% in the first quarter of 2009 from 30% in the first quarter of 2008. Selling, general, and administrative expenses decreased $3.2 million, or 12%, to $22.2 million in the first quarter of 2009 from $25.4 million in the first quarter of 2008. This decrease includes a $1.7 million decrease from the
Results of Operations (continued)
favorable effect of foreign currency translation and a $1.6 million decrease in selling expenses due, in part, to our recent restructuring efforts that reduced the number of employees and merged our sales force in certain markets. These decreases in 2009 were offset, in part, by an increase of $0.4 million in bad debt expense associated with a customer bankruptcy and an increase of $0.5 million in legal expenses primarily associated with a customer dispute.
Total stock-based compensation expense was $0.7 million in both the first quarters of 2009 and 2008, and is included in selling, general, and administrative expenses in the accompanying condensed consolidated statement of operations. As of April 4, 2009, unrecognized compensation cost related to restricted stock units was approximately $3.8 million, which will be recognized over a weighted average period of 1.8 years.
Research and development expenses decreased $0.1 million to $1.5 million in the first quarter of 2009 compared to $1.6 million in the first quarter of 2008 and represented 2% of revenues in both periods.
Restructuring Costs and Other Income, Net
We recorded net restructuring costs and other income of $0.8 million and ($0.5) million in the first quarters of 2009 and 2008, respectively. The restructuring costs in the first quarter of 2009 consisted of severance and associated charges of $0.8 million primarily related to the reduction of 43 full-time positions in China, the U.S., and France. The restructuring costs in the first quarter of 2008 consisted of severance charges of $0.1 million related to our 2008 restructuring plan. Other income of $0.6 million in the first quarter of 2008 consisted of a pre-tax gain of $0.6 million resulting from the sale of land for $0.7 million in cash. All of these items occurred in the Papermaking Systems segment. We estimate annualized savings of $1.0 million in cost of revenues and $0.7 million in selling, general, and administrative expenses from the 2009 restructuring actions. We expect to incur an additional $1.8 million in restructuring costs during the remainder of 2009.
Interest Income
Interest income decreased $0.3 million, or 62%, to $0.2 million in the first quarter of 2009 from $0.5 million in the first quarter of 2008 due to lower average interest rates and, to a lesser extent, lower average invested balances in the 2009 period.
Interest Expense
Interest expense increased $0.2 million, or 37%, to $0.8 million in the first quarter of 2009 from $0.6 million in the first quarter of 2008 primarily due to higher average outstanding borrowings during the first quarter of 2009 compared . . .
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