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LII > SEC Filings for LII > Form 10-Q on 30-Apr-2009All Recent SEC Filings

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Form 10-Q for LENNOX INTERNATIONAL INC


30-Apr-2009

Quarterly Report


Item 2. Management's Discussion and Analysis of Financial Condition and Results
of Operations.
This Quarterly Report on Form 10-Q contains forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended, and
Section 21E of the Securities Exchange Act of 1934, as amended, that are based on information currently available to management as well as management's assumptions and beliefs. All statements, other than statements of historical fact, included in this Quarterly Report on Form 10-Q constitute forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995, including but not limited to statements identified by the words "may," "will," "should," "plan," "predict," "anticipate," "believe," "intend," "estimate" and "expect" and similar expressions. Such statements reflect our current views with respect to future events, based on what we believe are reasonable assumptions; however, such statements are subject to certain risks and uncertainties. In addition to the specific uncertainties discussed elsewhere in this Quarterly Report on Form 10-Q, the risk factors set forth in Part I, "Item 1A. Risk Factors" in our Annual Report on Form 10-K for the year ended December 31, 2008, and those set forth in Part II, "Item 1A. Risk Factors" of this report, if any, may affect our performance and results of operations. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may differ materially from those in the forward-looking statements. We disclaim any intention or obligation to update or review any forward-looking statements or information, whether as a result of new information, future events or otherwise. Overview
We operate in four reportable business segments of the heating, ventilation, air conditioning and refrigeration, ("HVACR") industry. Our reportable segments are Residential Heating & Cooling, Commercial Heating & Cooling, Service Experts and Refrigeration. For more detailed information regarding our reportable segments, see Note 15 in the Notes to our Consolidated Financial Statements. Our products and services are sold through a combination of distributors, independent and company-owned dealer service centers, other installing contractors, wholesalers, manufacturers' representatives, original equipment manufacturers and to national accounts. The demand for our products and services is seasonal and dependent on the weather. Warmer than normal summer temperatures generate strong demand for replacement air conditioning and refrigeration products and services and colder than normal winter temperatures have the same effect on heating products and services. Conversely, cooler than normal summers and warmer than normal winters depress HVACR sales and services. In addition to weather, demand for our products and services is influenced by national and regional economic and demographic factors, such as interest rates, the availability of financing, regional population and employment trends, new construction, general economic conditions and consumer spending habits and confidence.
The principal elements of cost of goods sold in our manufacturing operations are components, raw materials, factory overhead, labor and estimated costs of warranty expense. In our Service Experts segment, the principal components of cost of goods sold are equipment, parts and supplies and labor. The principal raw materials used in our manufacturing processes are steel, copper and aluminum. In recent years, a trend toward higher prices for these commodities and related components continues to present a challenge to us and the HVACR industry in general. We partially mitigate the impact of higher commodity prices through a combination of price increases, commodity contracts, improved production efficiency and cost reduction initiatives. We also partially mitigate volatility in the prices of these commodities by entering into futures contracts and fixed forward contracts.
We estimate approximately 25% of the sales of our Residential Heating & Cooling segment is for new construction, with the balance attributable to replacement and repair. With the current downturn in residential and commercial new construction activity and current overall economic conditions, we are seeing a decline in the demand for the products and services we sell into these markets. Our fiscal year ends on December 31 and our interim fiscal quarters are each comprised of 13 weeks. For convenience, throughout this Management's Discussion and Analysis of Financial Condition and Results of Operations, the 13-week periods comprising each fiscal quarter are denoted by the last day of the calendar quarter.


Table of Contents

Impact of Current Economic Environment on Our Business The first quarter of each fiscal year is our most seasonally challenging quarter. During the first quarter of 2009, as we had for all of 2008, we faced unprecedented market challenges. Tight credit markets contributed to lower demand for housing that has resulted in significantly fewer housing starts in residential new construction as well as lower existing home sales. In addition to Residential Heating & Cooling, the global economic downturn also negatively impacted our Commercial Heating & Cooling, Refrigeration, and Service Experts businesses. We continued to execute on our strategic priorities to win new business, capture opportunities in the replacement market, and lower our cost structure for the current market conditions.
We are continuing to adjust to lower demand levels in the marketplace by accelerated efforts to increase our operational efficiency and reduce costs while we continue to focus on providing our customers a high level of value and service. During the first quarter of 2009, we recorded restructuring charges of $11.2 million. In addition to the savings related to restructuring activities, we believe that we will realize additional savings from commodity prices and from our global sourcing initiatives in the remainder of 2009. We are also executing on additional operating efficiency and cost reduction initiatives that are designed to substantially reduce our selling, general and administrative expenses through salaried headcount reduction and other measures. We believe that when market conditions recover, we will be well-positioned with significant upside leverage in our business model.
Company Highlights
• Net sales for the first quarter of 2009 were $585.4 million, $179.1 million or 23.4% below the first quarter of 2008. Lower volumes across all business segments negatively impacted revenues on a year-over-year basis. Foreign currency translation rates had an unfavorable impact on net sales in the first quarter of 2009.

• Operational loss for the first quarter of 2009 was $27.2 million compared to operational income of $13.4 million for the first quarter of 2008. The decline in operational income was primarily due to lower sales volumes partially offset by savings from cost reduction and cost control initiatives.

• Net loss for the first quarter of 2009 was $18.1 million compared to net income of $6.3 million in the prior year. Diluted loss per share was $0.33 per share in 2009 compared to diluted earnings of $0.10 per share in the first quarter of 2008.

• We generated $16.3 million of cash from operating activities for the first quarter of 2009, compared to cash used in operating activities of $32.6 million during the same period in 2008 as we continued to focus on working capital improvements. Cash flow from operating activities increased primarily due to favorable working capital changes in inventory and accounts receivable and the reduction of collateral posted for our commodity hedges. These increases in cash flow were partially offset by the net loss posted for the quarter as compared to net income in 2008.

Results of Operations
The following table presents certain information concerning our financial
results, including information presented as a percentage of net sales (dollars
in millions):

                                                             First Quarter
                                                  2009                            2008
                                        Dollars         Percent         Dollars         Percent
Net sales                              $    585.4           100.0 %    $    764.5           100.0 %
Cost of goods sold                          446.7            76.3           570.8            74.7

Gross profit                                138.7            23.7           193.7            25.3
Selling, general and administrative
expenses                                    156.8            26.7           184.0            24.0
Gains and other expenses, net                (0.8 )          (0.1 )          (3.4 )          (0.4 )
Restructuring charges                        11.2             1.9             2.8             0.3
Income from equity method
investments                                  (1.3 )          (0.2 )          (3.1 )          (0.4 )

Operational (loss) income              $    (27.2 )         (4.6) %    $     13.4             1.8 %


Net (loss) income                      $    (18.1 )         (3.1) %    $      6.3             0.8 %


Table of Contents

The following table sets forth net sales by geographic market (dollars in millions):

                                                   First Quarter
                                          2009                      2008
                                  Dollars      Percent      Dollars      Percent
             Geographic Market:
             U.S.                 $  424.9         72.6 %   $  531.7         69.5 %
             Canada                   58.4         10.0         81.5         10.7
             International           102.1         17.4        151.3         19.8

             Total net sales      $  585.4        100.0 %   $  764.5        100.0 %

First Quarter of 2009 Compared to First Quarter of 2008 - Consolidated Results Net Sales
Net sales decreased $179.1 million, or 23.4%, for the first quarter of 2009 as compared to the same period in 2008. The decrease in net sales was due to a decrease in sales volumes across all segments, but was primarily caused by lower volumes related to U.S. residential and commercial new construction. We experienced a decrease in volumes in all of our business segments as deteriorating economic conditions in the U.S. residential market spread to the commercial market and to other areas of the globe. The declines in unit volumes were partially offset by moderate pricing gains and a slight favorable change in sales mix. Changes in foreign currency exchange rates adversely impacted revenues by $38.4 million.
Gross Profit
Gross profit margin declined to 23.7% for the first quarter of 2009 compared to 25.3% for the same period in 2008. Gross profit margins were negatively impacted by the lower sales volumes and the related under-absorbed fixed manufacturing costs as well as higher commodity costs. The changes in foreign currency exchange rates also had a negative impact on our gross margins. Higher average selling prices and lower fuel costs partially offset these negative impacts. Positive sales mix also contributed to the offset as a greater portion of our Residential Heating & Cooling and Commercial Heating & Cooling customers purchased our premium product offerings.
While we realized savings from previously announced and implemented restructuring activities and cost reduction programs, the full effect on gross margins was mitigated by manufacturing inefficiencies related to lower volumes. Selling, General and Administrative Expenses SG&A expenses for the first quarter decreased by $27.2 million in 2009 compared to the same period in 2008. As a percentage of total net sales, SG&A expenses were 26.7% for the first quarter of 2009 and 24.0% for the first quarter of 2008 primarily due to the decline in sales volumes. The decrease in SG&A expenses was primarily due to cost control measures, lower sales volumes and the impact of foreign exchange rates. Volume driven decreases in expenses included lower sales commissions and variable advertising expenses while cost controls lowered advertising and promotion. Selling and administrative expenses decreased generally due to headcount reductions and other cost control measures to reduce or eliminate discretionary spending. Research and development expenses remained constant as the Company continued to invest in its future product offerings. Gains and Other Expenses, Net
Gains and other expenses, net for the first quarters of 2009 and 2008 included the following (in millions):

                                                                    First Quarter
                                                                   2009        2008
  Realized losses (gains) on settled futures contracts            $   1.9     $ (0.4 )
  Net change in unrealized gains on unsettled futures contracts      (2.7 )     (2.8 )
  Foreign currency exchange gains                                    (0.2 )     (0.1 )
  Other items, net                                                    0.2       (0.1 )

  Gains and other expenses, net                                   $  (0.8 )   $ (3.4 )


Table of Contents

The changes in gains and losses on futures contracts were primarily due to decreases in commodity prices relative to the futures contract prices during 2009 as compared to 2008. For more information, see Note 5 in the Notes to the Consolidated Financial Statements.
Restructuring Charges
As part of our strategic priorities of manufacturing and sourcing excellence, distribution excellence and expense reduction, we have initiated actions designed to improve the delivery of our products to customers and also to lower our cost structure. We have initiated one new significant manufacturing rationalization action in 2009 and also have begun to reorganize our sales support and administrative functions to be more effective and efficient in the markets we serve. We continue to focus on restructuring activities to position our company for profitable growth as the economy improves.
In the first quarters of 2009 and 2008, we incurred restructuring charges consisting of:

                                                                First Quarter
                                                             2009           2008
  Manufacturing rationalizations                          $      7.6      $     2.8
  Reorganization of distribution network                         0.1              -
  Reorganizations of corporate and business unit
  selling and administrative functions                           3.5              -

  Total                                                   $     11.2      $     2.8

For further detail regarding restructuring reserves and individual restructuring actions, see Note 12 in the Notes to our Consolidated Financial Statements. Manufacturing Rationalizations
The restructuring charges incurred in the first quarter of 2009 primarily related to the consolidation of Residential Heating & Cooling manufacturing operations from Blackville, South Carolina into our operations in Orangeburg, South Carolina and Saltillo, Mexico. The consolidation is expected to be completed within two years. These restructuring charges related to manufacturing rationalizations included $3.0 million of severance and related charges, $1.4 million of asset write-offs and accelerated depreciation, $0.8 million of equipment move charges and $2.4 million of other costs. The other costs were primarily related to the return of previously received government economic development credits, facilities clean-up and demolition costs, and manufacturing overhead costs in significantly under-utilized facilities as production activities wind down and transition to the new facility.
In the future, we expect to incur additional charges of $9.2 million related to the manufacturing rationalization projects that were in process during the first quarter of 2009. Of the additional charges expected, $5.0 million is accelerated depreciation or asset impairment charges and, therefore, non-cash. We also expect to incur $2.8 million in equipment move costs. Reorganization of North American Distribution Network In the first quarter of 2009, we incurred $0.1 million of restructuring charges related to the transition of activities currently performed at our North American Parts Center in Des Moines, Iowa to other locations, including our North American Distribution Center in Marshalltown, Iowa.
In the future, we expect to incur additional charges of $1.8 million related to this project consisting of $0.7 million in severance, $0.4 million in equipment move costs, $0.1 million in accelerated depreciation and $0.6 million of other costs. The current restructuring project is expected to be completed within two years. We anticipate that we will initiate additional restructuring activities in this area as we seek to further enhance our North American distribution network.
Reorganizations of Corporate and Business Unit Selling and Administrative Functions
The restructuring charges incurred in first quarter 2009 related to the reorganization of selling and administrative functions included $2.8 million of severance and related charges, $0.3 million of lease termination costs, $0.1 million of asset write-offs and accelerated depreciation and $0.3 million of other costs.


Table of Contents

To date and in total, we have incurred $8.8 million of restructuring charges related to reorganizations of selling and administrative functions for projects that were in process during the first quarter of 2009. Of that amount, $6.5 million was severance costs, $0.9 million was asset write-offs and accelerated depreciation, $0.5 was million lease termination costs, and the remainder of $0.9 million was other charges.
In the future, we expect to incur additional charges of $2.3 million related to these projects, of which $1.8 million is expected to be severance. All of these future charges will require the use of cash.
Cash Used in Restructuring Activities, Future Charges and Expense Savings Total cash paid for restructuring activities during the first quarter 2009 was $5.6 million, an increase over the 2008 amount of $3.9 million. A significant portion of this amount related to increased restructuring activities and was primarily composed of severance payments related to our various restructuring projects. We use operating cash as the funding source for restructuring activities.
We anticipate incurring approximately $13.2 million of future restructuring charges relating to projects that were in process during the first quarter of 2009. Of that amount, about $5.2 million are anticipated to be non-cash charges for accelerated depreciation and asset impairments. Future cash outlays for restructuring activities that are currently in progress are estimated to be $21.3 million. These restructuring charges and cash outlays are expected to be incurred generally within the next two years.
We expect to realize $25.5 million of incremental expense savings in 2009. Income from Equity Method Investments
Investments where we do not exercise control but have significant influence are accounted for using the equity method of accounting. Income from equity method investments decreased to $1.3 million in the first quarter of 2009 compared to $3.1 million during the same period in 2008 primarily due to the lowered performance of our U.S. joint venture in compressor manufacturing due to a reduction in our volume of purchases from such joint venture. Interest Expense, net
Interest expense, net, decreased to $1.7 million in the first quarter of 2009 from $2.7 million during the same period in 2008. The decrease in interest expense was primarily attributable to a decrease in the average interest rate paid on variable rate debt. Partially offsetting this decrease was an increase in the average amounts borrowed in the first quarter of 2009 as compared to the same period in 2008.
Income Taxes
The benefit from income taxes was $10.7 million in the first quarter of 2009 compared to a provision for income taxes of $4.0 million during the same period in 2008. The effective tax rate was 37.0% for the first quarter of 2009 as compared to 37.4% for the same period in 2008. Our effective rates differ from the statutory federal rate of 35% for certain items, such as state and local taxes, non-deductible expenses, foreign operating losses for which no tax benefits have been recognized and foreign taxes at rates other than 35%. First Quarter 2009 Compared to First Quarter 2008 - Results by Segment Residential Heating & Cooling
The following table details our Residential Heating & Cooling segment's net sales and (loss) profit for the first quarters of 2009 and 2008 (dollars in millions):

                                 First Quarter
                               2009        2008        Difference      % Change
             Net sales        $ 246.3     $ 329.2     $      (82.9 )      (25.2) %
             (Loss) profit       (4.8 )      13.2            (18.0 )      (136.4 )
             % of net sales     (1.9) %       4.0 %


Table of Contents

The decrease in net sales was due to continuing weakness in the U.S. residential new construction market and softer replacement business as consumers remain cautious in the current economic environment. We believe that unit volumes were generally lower across the industry. An additional impact on volume for our value product offerings is that a higher number of consumers in difficult market conditions are electing to repair versus replace their equipment. As a result, unit volumes were down in 2009 as compared to 2008. The decrease related to sales volumes was partially offset by favorable product mix shift towards our premium products and pricing gains related to increases that were enacted in the later quarters of 2008. The unfavorable impact of changes in foreign currency exchange rates decreased net sales by $6.4 million.
Segment profit decreased primarily due to the unfavorable impact of lower unit volumes and the related under-absorbed fixed manufacturing costs and increased commodity costs. These unfavorable impacts to segment profit were partially offset by pricing gains, favorable product mix, and lower expenses due to lower sales volumes and cost controls.
While the Residential Heating & Cooling segment realized savings from previously announced and implemented restructurings and cost reduction programs, the full effect on gross margins was mitigated by some manufacturing inefficiencies related to those activities and the lower unit volumes driven by market conditions.
Commercial Heating & Cooling
The following table details our Commercial Heating & Cooling segment's net sales and profit for the first quarters of 2009 and 2008 (dollars in millions):

                                 First Quarter
                               2009        2008        Difference      % Change
             Net sales        $ 131.5     $ 165.2     $      (33.7 )      (20.4) %
             Profit               2.0         6.2             (4.2 )       (67.7 )
             % of net sales       1.5 %       3.8 %

Our domestic operations experienced lower sales volumes on a year-over-year basis primarily due to the continued weakness of the overall commercial unitary market as a result of tight commercial lending and continued deferrals of commercial construction projects. Strong volumes in our retail national account business have partially offset the industry declines. The reduction in volumes was also partially offset by pricing gains from increases that were enacted during the later quarters of 2008. Sales mix was favorable due to the relatively high levels of premium product introduced during the early part of 2008. The unfavorable impact of changes in foreign currency exchange rates was $7.6 million.
The reduced segment profit was due primarily to lower sales volumes, increased commodity costs and the unfavorable impact of lower unit volumes and the related under-absorbed fixed manufacturing costs. Favorable sales mix, pricing gains and lower advertising, sales commissions and selling expenses from cost control programs partially offset the effects of lower sales volumes. Service Experts
The following table details our Service Experts segment's net sales and loss for the first quarters of 2009 and 2008 (dollars in millions):

                                 First Quarter
                               2009        2008        Difference      % Change
             Net sales        $ 109.2     $ 137.5     $      (28.3 )      (20.6) %
             Loss                (7.9 )      (6.9 )           (1.0 )        14.5
             % of net sales     (7.2) %     (5.0) %

The decrease in net sales was primarily due to the decline in the residential service and replacement and residential new construction markets resulting from the weakness of the U.S. economy. The sales decrease was primarily due to volume as both price and sales mix were relatively flat. The unfavorable impact of changes in foreign currency exchange rates decreased net sales by $5.5 million.


Table of Contents

The increase in segment loss was primarily due to the decrease in sales volume. The lower sales volumes were partially offset by lower salary and personnel costs due to current and previous headcount reductions and restructuring activities, lower commissions due to lower sales volumes, lower advertising expenditures and cost controls and programs that resulted in lower personnel-related and incentive compensation expenses.
Near the end of 2008, we announced plans to exit seven unprofitable service centers. As a result, we have reclassified income related these service centers in the first quarter 2009 of $0.2 million to discontinued operations. Included in this income were gains realized upon sale of the services centers of $1.0 million. This compares with losses from these discontinued operations incurred in the first quarter of 2008 of $0.7 million. We sold all of these service centers prior to the end of the first quarter of 2009. Refrigeration
The following table details our Refrigeration segment's net sales and profit for the first quarters of 2009 and 2008 (dollars in millions):

                                 First Quarter
                               2009        2008        Difference      % Change
             Net sales        $ 113.7     $ 154.8     $      (41.1 )      (26.6) %
             Profit               6.5        14.8             (8.3 )       (56.1 )
             % of net sales       5.7 %       9.6 %

Net sales decreased due to lower sales volumes and the unfavorable impact of changes in foreign currency exchange rates of $19.9 million. Pricing gains partially offset these negative impacts.
The decrease in segment profit was primarily due to lower sales volumes, . . .

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