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| VMC > SEC Filings for VMC > Form 10-K on 2-Mar-2009 | All Recent SEC Filings |
2-Mar-2009
Annual Report
and precast concrete, and sells other building materials. Our Cement segment
mines limestone feedstock and produces and sells Portland cement and masonry
cement. It also imports, grinds, blends and sells cement and slag, and produces
and sells calcium products.
Products
We operate primarily in the United States and our principal product - aggregates
- is consumed in virtually all types of publicly and privately funded
construction. During 2008, we shipped 204.3 million tons into 23 states, the
District of Columbia, the Bahamas, Canada, the Cayman Islands, Chile and Mexico
from 331 aggregates production facilities and sales yards. Our ten largest
states, measured by our aggregates shipments, accounted for 82% of our total
aggregates shipments. Reserves largely determine the ongoing viability of an
aggregates business. Our current estimate of 13.3 billion tons of zoned and
permitted aggregates reserves represents a net increase of 5.0 billion tons
since the end of 1998. We believe that these reserves are sufficient to last, on
average, 51.7 years at current annual production rates. While aggregates are our
primary business, we believe vertical integration between aggregates and
downstream products, such as asphalt mix and concrete, can be managed
effectively in certain markets to generate acceptable financial returns. As
such, we evaluate the structural characteristics of individual markets to
determine the appropriateness of an aggregates-only or vertical integration
strategy.
For a discussion of End Markets, Competition and Customers, and Seasonality and
Cyclical Nature of Our Business, see Item 1 Business above.
Other
On November 16, 2007, we acquired 100% of the outstanding common stock of
Florida Rock Industries, Inc. (Florida Rock), a leading producer of construction
aggregates, cement, concrete and concrete products in the southeastern and
mid-Atlantic states, in exchange for cash and stock of approximately
$4.2 billion based on the closing price of Vulcan common stock on November 15,
2007. The acquisition further diversified the geographic scope of Vulcan's
operations, expanding our presence in attractive Florida markets and in other
high-growth southeastern and mid-Atlantic states, and adding approximately
1.6 billion tons of proven and probable aggregates reserves and 0.1 billion tons
of proven and probable cement and calcium carbonate reserves in many markets
where reserves are increasingly scarce.
In June 2005, we sold our Chemicals business as presented in Note 2 to the
consolidated financial statements and, accordingly, its results are reported as
discontinued operations in the accompanying Consolidated Statements of Earnings.
In the discussion that follows, continuing operations consist of our
Construction Materials business, which is organized into three reportable
segments: Aggregates; Asphalt mix and Concrete; and Cement. The results of
operations discussed below include Florida Rock for the periods from
November 16, 2007 through December 31, 2007 and January 1, 2008 through
December 31, 2008. Discontinued operations, which consist of our former
Chemicals business, are discussed separately. In the comparative analysis,
segment revenue at the product line level includes intersegment sales. Net sales
and cost of goods sold exclude intersegment sales and delivery revenues and
cost. This presentation is consistent with the basis on which management reviews
results of operations.
Results of Operations
2008 versus 2007
The financial and economic turmoil in the U.S. is unprecedented and the external
factors affecting the construction industry continue to present unique
challenges for our business. Aggregates demand and our shipments have declined
for three consecutive years. Our legacy aggregates shipments in 2008 were down
30% from the peak level achieved in 2005. Throughout 2008, we focused
aggressively on controlling costs while realizing higher pricing for our
products reflecting their value in the attractive markets we serve. We reduced
our operating costs by limiting operating hours, streamlining our work force,
and focusing on production efficiencies in the face of a sharp decline in demand
for our products. As a result of these actions, the cash earnings per ton of
aggregates in our legacy operations increased over 50% from the 2005 level,
which was a year of peak demand for aggregates. The cash earnings generated on
each ton of aggregates sold in 2008 was higher than in any other period in our
history. The
increased level of unit profitability supports our optimism about the earnings
potential of our business when demand begins to recover.
Net sales for 2008 of $3.5 billion reflected an increase of 12% from the prior
year. This increase resulted from the inclusion of the former Florida Rock
operations for the full year. Volumes were adversely affected by the continuing
sharp downturn in construction activity. Pricing for our products remained
strong and helped offset the earnings effects of lower volumes, higher
energy-related costs, increased interest expense, as well as higher noncash
charges for depreciation, depletion and amortization. The unit cost for diesel
fuel and liquid asphalt increased 36% and 69%, respectively, from 2007 in our
legacy operations. Net loss per diluted share was $0.04 in 2008 compared with
net earnings of $4.54 per diluted share in 2007. The 2008 results include an
estimated $227.6 million, or $2.07 per diluted share, after tax goodwill
impairment charge referable to our Cement segment in Florida. The 2008 results
also include net earnings per diluted share of $0.34 referable to the sale of
quarry sites divested as a condition for approval by the Department of Justice
of the Florida Rock acquisition. Results in 2007 include net earnings per
diluted share of $0.24 referable to the sale of real estate in California, net
of the related incentives. Additionally, the higher energy-related costs lowered
earnings per diluted share $0.86 compared with 2007.
Aggregates segment revenues decreased $41.4 million to $2,406.8 million compared
with 2007, as the effect of lower volumes from legacy operations more than
offset the effect of improved pricing and the inclusion of a full year of sales
from the former Florida Rock aggregates operations. Compared with 2007, total
aggregates shipments declined 12% while the average selling price increased 7%.
Most of our geographic markets reported double-digit percentage declines in
aggregates volumes except for markets in Texas and along the Central Gulf Coast.
Gross profit for the Aggregates segment of $657.6 million declined 21% from 2007
as the earnings effects from the decline in legacy Vulcan shipments and sharply
higher unit cost for diesel fuel more than offset the improvement in aggregates
pricing and the inclusion of earnings from the former Florida Rock operations.
Asphalt mix and Concrete segment revenues increased $435.3 million to
$1,201.2 million compared with 2007. Shipments of asphalt mix declined 9% in
2008 while concrete shipments increased significantly due to inclusion of a full
year of sales from the former Florida Rock concrete operations. Asphalt mix
prices increased 15% from 2007 while the unit cost of liquid asphalt rose 69%.
Asphalt mix earnings decreased due principally to higher costs for liquid
asphalt. Compared with 2007, gross profit for the Asphalt mix and Concrete
segment decreased 39% to $74.4 million in 2008.
Revenues and gross profit for the Cement segment were $106.5 million and
$17.7 million, respectively. The Cement segment was acquired in November 2007 as
part of the Florida Rock acquisition, and therefore, no comparable revenues or
earnings were reported for the first 10 months of 2007.
Selling, administrative and general expenses increased $53.0 million from 2007.
This increase was primarily attributable to including a full year of expenses
related to the former Florida Rock businesses, $10.5 million of expense related
to the fair market value of donated property and $6.7 million related to the
replacement of legacy information technology systems and the related
consolidation of certain administrative support functions.
During 2008, we recorded an estimated $252.7 million pretax goodwill impairment
charge related to our cement operations in Florida, representing the entire
balance of goodwill at this reporting unit. There were no comparable charges in
2007.
During 2008, we recorded a $73.8 million pretax gain referable to the sale of
quarry sites divested as a condition for approval by the Department of Justice
of the Florida Rock acquisition. During 2007, we recorded a $43.8 million pretax
gain, net of transaction costs, on the sale of real estate in California.
Earnings from continuing operations before income taxes were $75.1 million, a
decrease of $592.4 million from the prior year. In addition to the items noted
above, higher interest expense contributed to this decrease in earnings.
Interest expense, net of interest income, increased $128.1 million due primarily
to debt incurred for the acquisition of Florida Rock.
Earnings from continuing operations before income taxes for 2008 versus 2007 are summarized below (in millions of dollars):
2007 $ 668
Lower aggregates earnings due to
Lower volumes (210 )
Higher selling prices 115
Higher costs (76 )
Lower asphalt mix and concrete earnings (48 )
Higher cement earnings 18
Higher selling, administrative and general expenses (53 )
Goodwill impairment - cement (estimated) (253 )
Gain on divestitures 74
Gain on 2007 sale of California real estate (44 )
Higher interest expense, net (128 )
All other 12
2008 $ 75
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Earnings (loss) from continuing operations decreased to ($0.02) per diluted
share in 2008 from $4.66 per diluted share in 2007. The goodwill impairment
charge accounted for $2.07 per diluted share of the decline.
2007 versus 2006
Consolidated net sales increased 2% from the prior year to a record
$3.1 billion. Continued strong growth in aggregates pricing during 2007
contributed to an increase in operating earnings year-over-year despite lower
sales volumes across all principal product lines. The pricing momentum achieved
in 2005 and 2006 continued in 2007, reflecting an environment that recognizes
the high cost of replacing aggregates reserves in high growth metropolitan
markets.
Aggregates segment revenues were $2,448.2 million in 2007, an increase of 2%
from $2,405.5 in the prior year. Excluding the effects of the Florida Rock
acquisition, revenues for Vulcan's legacy Aggregates segment declined slightly
as lower shipments were substantially offset by a 13% increase in average
selling prices. Aggregates shipments during 2007 decreased approximately 9% from
2006 levels, primarily as a result of lower demand in the residential
construction market. The impact of residential construction activity on
shipments was partially offset by increased levels of highway construction and
nonresidential building construction. Gross profit for the Aggregates segment
increased $9.7 million, or 1%, over 2006. Unit costs for aggregates produced at
legacy Vulcan operations increased in 2007 due principally to the effects of
higher depreciation expense referable to recently completed capital projects
coupled with a 10% reduction in production volumes. Additionally, unit costs for
energy, such as diesel fuel and electric power, increased by approximately 7%.
Higher costs for diesel fuel lowered gross profit from legacy Vulcan aggregates
operations approximately $12 million.
Revenues for the Asphalt mix and Concrete segment increased slightly to
$765.9 million in 2007 as compared to $760.9 million in 2006. Excluding the
effects of the Florida Rock acquisition, revenues for Vulcan's legacy Asphalt
mix and Concrete segment decreased by $60.5 million, or 8%. Revenues for asphalt
mix improved due to higher pricing, which more than offset a 9% decline in
volumes. Concrete pricing improved 7%, but was more than offset by a 30% decline
in volumes. Gross profit for the Asphalt mix and Concrete segment was mixed,
with asphalt mix improving and concrete declining. Higher pricing for asphalt
mix more than offset the lower volumes and higher prices for aggregates supplied
internally. Unit costs for liquid asphalt remained at high levels in 2007 with
little change when compared with the prior year. Higher pricing for concrete was
more than offset by lower volumes and higher raw material costs, including
aggregates supplied internally.
Revenues and gross profit for the Cement segment, all of which was acquired in
the Florida Rock transaction, were immaterial to 2007 results of operations.
Operating earnings improved to $714.4 million, a 2.8% increase over 2006. The
increase in operating earnings was due to the aforementioned higher pricing for
each of our principal products and a $43.8 million gain on sale of real estate
in California during the first quarter of 2007. Prior year results include a
$24.8 million gain referable to the
sale of contractual rights to mine a quarry in Atlanta, Georgia. These favorable
contributions to operating earnings more than offset the effects of lower
production levels, an increase in energy costs and Florida Rock transaction and
integration related costs.
Earnings from continuing operations before income taxes were $667.5 million, a
decrease of $36.0 million from the prior year. The 2006 earnings include a
pretax gain of $28.7 million related to the increase in the carrying value of
the contingent ECU (electrochemical unit) earn-out received in connection with
the sale of our Chemicals business. The 2007 corresponding pretax gain from the
ECU earn-out was $1.9 million. An increase of $21.9 million in interest expense
also contributed to the decline in earnings from continuing operations before
income taxes.
Earnings from continuing operations before income taxes for 2007 versus 2006 are
summarized below (in millions of dollars):
2006 $ 703
Legacy Vulcan operations
Higher aggregates earnings 7
Higher asphalt mix and concrete earnings 7
Higher selling, administrative and general expenses (13 )
Gain on sale of California real estate 44
Gain on 2006 sale of contractual rights to mine (25 )
Lower gain on contingent ECU earn-out (27 )
All other Legacy 4
Florida Rock acquisition (32 )
2007 $ 668
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Earnings from continuing operations decreased to $4.66 per diluted share from
$4.81 per diluted share in 2006. Earnings per share in 2007 include the effects
of the Florida Rock acquisition, including operating results, interest expense
associated with the financing of the transaction, additional shares issued as
part of the transaction, one-time expenses associated with executing the
transaction and integrating the businesses, and depreciation associated with the
write-up of assets to fair value in accordance with purchase accounting.
Specifically, 2007 diluted earnings per share include approximately $0.13 per
share due to one-time transaction related items, $0.12 per share related to
higher interest expense attributable to the additional debt incurred to fund the
transaction, and $0.07 per share due to the effect of additional shares issued
as purchase consideration in the transaction.
Selling, Administrative and General
Selling, administrative and general expenses were $342.6 million in 2008 as
compared with $289.6 million in the prior year. This increase was primarily
attributable to the following: including a full year of expenses related to the
former Florida Rock businesses; $10.5 million of expense related to the fair
market value of donated property (a partially offsetting amount is recorded in
gain on sale of property, plant & equipment and businesses, net as noted below);
and $6.7 million related to the replacement of legacy information technology
systems and the related consolidation of certain administrative support
functions. Excluding the effects of the aforementioned items, selling,
administrative and general expenses decreased approximately $30.0 million or 11%
compared with the prior year, primarily as a result of lower performance-based
compensation. Selling, administrative and general expenses as a percentage of
net sales were 9.9% in 2008, up from the prior year's 9.4%. In 2007, selling,
administrative and general expenses increased $25.3 million or 9.6% from the
2006 level. This increase was partially attributable to selling, administrative
and general expenses associated with the newly acquired Florida Rock operations
as well as transaction and integration related costs. Excluding the effects of
Florida Rock, during 2007 selling, administrative and general expenses increased
approximately 5% over the 2006 level.
Goodwill Impairment
During 2008, we recorded an estimated $252.7 million pretax goodwill impairment
charge related to our Cement segment in Florida, representing the entire balance
of goodwill at this reporting unit. These operations were acquired as part of
the Florida Rock transaction in November 2007. There were no charges for
goodwill impairment in 2007 and 2006. For additional details regarding this
impairment, see the Goodwill and Goodwill Impairment Critical Accounting Policy
below.
Gain on Sale of Property, Plant & Equipment and Businesses, Net
During 2008, we recorded gains on the sale of property, plant & equipment and
businesses of $94.2 million, an increase of $35.5 million from the prior year.
Included in the 2008 gains was the aforementioned $73.8 million pretax gain
referable to the sale of quarry sites divested as a condition for approval by
the Department of Justice of the Florida Rock acquisition. Also included was
$10.4 million of gain related to the fair market value of donated property.
During 2007, we recorded gains on the sale of property, plant & equipment and
businesses of $58.7 million, an increase of $53.1 million from 2006. Included in
the 2007 gains was a $43.8 million pretax gain, net of transaction costs, on the
sale of real estate in California. As none of these asset sales met the
definition of a "component of an entity" as defined in SFAS No. 144, "Accounting
for the Impairment or Disposal of Long-lived Assets" (FAS 144), the gains were
reported in continuing operations.
Other Operating (Income) Expense, Net
Other operating income, net of other operating expense, increased $5.9 million
from the 2007 level to a net income of $0.4 million in 2008. Other operating
expense, net of other operating income, increased $27.4 million from the 2006
level to a net expense of $5.5 million in 2007. The variance from 2006 resulted
primarily from a $24.8 million pretax gain in 2006 from the sale of contractual
rights to mine the Bellwood quarry in Atlanta, Georgia with no similar gain in
2007.
Other Income (Expense), Net
In 2008, other expense of $4.4 million declined $0.9 million from 2007. In 2007,
other expense was $5.3 million compared to other income of $28.5 million in
2006. Gains attributable to increases in the carrying value of the ECU earn-out
amounted to $1.9 million during 2007 compared with $28.7 million in 2006.
Interest Income
Interest income was $3.1 million in 2008 compared with $6.6 million in 2007.
This decrease in interest income resulted primarily from lower average cash and
cash equivalents balances resulting primarily from the financing requirements of
the November 2007 Florida Rock acquisition. Interest income in 2007 increased
$0.5 million from the 2006 level.
Interest Expense
Interest expense was $172.8 million in 2008 compared with the 2007 amount of
$48.2 million. This increase in interest expense was due primarily to debt
incurred for the acquisition of Florida Rock. Excluding capitalized interest
credits, gross interest expense for 2008 was $187.1 million compared with
$53.3 million in 2007 and $31.3 million in 2006. Interest expense was
$48.2 million in 2007 compared with the 2006 amount of $26.3 million. The
$21.9 million increase was due primarily to approximately $3.2 billion in
borrowings to fund the cash portion of the consideration paid to acquire Florida
Rock.
Income Taxes
Our 2008 effective tax rate for continuing operations was 102.2%, up
71.6 percentage points from 30.6% in 2007. This increase principally reflected
the unfavorable impact of the goodwill impairment charge. Excluding the impact
of the goodwill impairment charge, our 2008 effective tax rate for continuing
operations was 31.1%, up 0.5 percentage points from 2007. The 2007 rate for
continuing operations was down 1.1 percentage points from the 2006 rate of
31.7%. This decrease principally reflected a reduction in state income taxes and
an increase in the tax benefit from contributions.
Discontinued Operations
In 2005, we sold substantially all the assets of our Chemicals business, known
as Vulcan Chemicals, to Basic Chemicals, a subsidiary of Occidental Chemical
Corporation. The purchaser also assumed certain liabilities related to the
Chemicals business, including the obligation to monitor and remediate all
releases of hazardous materials at or from the Wichita, Geismar and Port Edwards
plant facilities. The decision to sell the Chemicals business was based on our
desire to focus our resources on the Construction Materials business. Financial
results referable to our Chemicals business are reported in discontinued
operations for all periods presented.
The transaction, which was structured as a sale of assets, involved initial cash
proceeds, contingent future proceeds under two earn-out provisions and the
transfer of certain liabilities. At the closing date, the fair value of the
consideration received in connection with the sale of the Chemicals business,
including anticipated cash flows from the two earn-out agreements, was expected
to exceed the net carrying value of the assets and liabilities sold. However,
pursuant to SFAS No. 5, "Accounting for Contingencies," since the proceeds under
the earn-out agreements were contingent in nature, no gain was recognized on the
Chemicals sale and the value recorded at the June 7, 2005 closing date referable
to these two earn-outs was limited to $128.2 million. Furthermore, under SAB
Topic 5:Z:5, upward adjustments to the fair value of the ECU earn-out subsequent
to closing, which totaled $51.3 million, were recorded in continuing operations,
and therefore did not contribute to the gain or loss on the sale of the
Chemicals business. Ultimately, gain or loss on disposal will be recognized to
the extent future cash receipts under the 5CP (hydrochlorocarbon product
HCC-240fa) earn-out related to the remaining performance period from January 1,
2009 to December 31, 2012 exceed or fall short of its $10.8 million December 31,
2008 carrying amount.
Pretax operating results from discontinued operations were a loss of
$4.1 million in 2008 compared with a loss of $19.3 million in 2007. These
operating losses reflect charges related to general and product liability costs,
including legal defense costs, and environmental remediation costs associated
with our former Chemicals businesses. For additional information regarding
discontinued operations, see Note 2 to the consolidated financial statements.
Accounting Changes
FAS 157 - On January 1, 2008, we adopted SFAS No. 157, "Fair Value Measurements"
(FAS 157) with respect to financial assets and liabilities and elected to defer
our adoption of FAS 157 for nonfinancial assets and liabilities as permitted by
Financial Accounting Standards Board (FASB) Staff Position No. FAS 157-2 (FSP
FAS 157-2). FAS 157 defines fair value, establishes a framework for measuring
fair value and expands disclosures about fair value measurements. The adoption
of FAS 157 for financial assets and liabilities had no effect on our results of
operations, financial position or cash flows. Additionally, its adoption
resulted in no material changes in our valuation methodologies, techniques or
assumptions for such assets and liabilities. See Note 1 to the consolidated
financial statements under the caption Fair Value Measurements for disclosures
related to financial assets and liabilities pursuant to the requirements of FAS
157.
FAS 158 - On January 1, 2008, we adopted the measurement date provision of SFAS
No. 158, "Employers' Accounting for Defined Benefit Pension and Other
Postretirement Plans, an amendment of FASB Statements No. 87, 88, 106 and
132(R)" (FAS 158). In addition to the recognition provisions (which we adopted
December 31, 2006), FAS 158 requires an employer to measure the plan assets and
benefit obligations as of the date of its year-end balance sheet. This
requirement was effective for fiscal years ending after December 15, 2008. Upon
adopting the measurement date provision, we remeasured plan assets and benefit
obligations as of January 1, 2008, pursuant to the transition requirements of
FAS 158. The transition adjustment resulted in an increase to noncurrent assets
of $15.0 million, an increase to noncurrent liabilities of $2.2 million, an
increase to deferred tax liabilities of $5.1 million, a decrease to retained
earnings of $1.3 million and an increase to accumulated other comprehensive
income, net of tax, of $9.0 million.
Liquidity and Capital Resources
We believe we have sufficient financial resources, including cash provided by
operating activities, unused bank lines of credit and access to the capital
markets, to fund business requirements in the future, including debt service
obligations, cash contractual obligations, capital expenditures and dividend
payments.
In February 2009, we issued $400 million of long-term debt (as noted in Note 22
. . .
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