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AEIS > SEC Filings for AEIS > Form 10-K on 27-Feb-2009All Recent SEC Filings

Show all filings for ADVANCED ENERGY INDUSTRIES INC | Request a Trial to NEW EDGAR Online Pro

Form 10-K for ADVANCED ENERGY INDUSTRIES INC


27-Feb-2009

Annual Report


ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Certain statements set forth below under this caption constitute forward-looking statements. See "Business-Special Note Regarding Forward-Looking Statements" in Item 1 of this report for additional factors relating to such statements, and see "Risk Factors" beginning on page 9 for a discussion of certain risks applicable to our business, financial condition and results of operations.
Business Overview and Presentation
We design, manufacture, sell and support industrial power conversion products that transform power into various usable forms. Our products enable manufacturing processes that use thin-film deposition for various products, such as semiconductor devices, flat panel displays, solar panels and architectural glass, as well as grid-tie power conversion in the solar market. We also supply gas flow control technology and thermal instrumentation products for control and detection of gases in the thin-film deposition process for these same markets.
Our global network of service centers provides local repair and field service capability in key regions. Our installed base provides a recurring revenue opportunity as we offer repair services, conversions, upgrades and refurbishments.


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In 2008, there were adverse changes in the overall business climate which caused deterioration in the markets in which we operate and as a result our revenues have declined substantially.
Our analysis presented below is organized to provide the information we believe will be instructive for understanding the relevant trends going forward. However, this discussion should be read in conjunction with our consolidated financial statements in Item 8 of this report, including the notes thereto. Results of Operations
The following table sets forth, for the periods indicated, certain data derived from our Consolidated Statements of Operations:

                                                                    Years Ended December 31,
                                                             2008             2007             2006
                                                                         (In thousands)
Sales                                                      $ 328,918        $ 384,699        $ 410,742
Gross profit                                                 124,782          162,809          175,218
Operating expenses:
Research and development                                      54,952           50,393           44,848
Selling, general and administrative                           52,273           62,179           61,062
Amortization of intangible assets                                946            1,010            1,808
Restructuring charges                                          3,487            3,287              111

Total operating expenses                                     111,658          116,869          107,829

Income from operations                                        13,124           45,940           67,389
Other income, net                                              2,883            4,810            4,677

Income from continuing operations before income taxes         16,007           50,750           72,066
Provision (benefit) for income taxes                          17,786           16,389          (15,118 )

Income (loss) from continuing operations                      (1,779 )         34,361           87,184
Income from discontinued operations, net of tax                    -                -            1,138

Net income (loss)                                          $  (1,779 )      $  34,361        $  88,322

The following table sets forth, for the periods indicated, the percentage of revenues represented by certain items reflected in our Statements of Operations:

                                                              Years Ended December 31,
                                                            2008        2007        2006
 Sales                                                      100.0 %     100.0 %     100.0 %
 Gross profit                                                37.9        42.3        42.7
 Operating expenses:
 Research and development                                    16.7        13.1        10.9
 Selling, general and administrative                         15.9        16.2        14.9
 Amortization of intangible assets                            0.3         0.3         0.5
 Restructuring charges                                        1.0         0.8         0.0

 Total operating expenses                                    33.9        30.4        26.3

 Income from operations                                       4.0        11.9        16.4
 Other income, net                                            0.9         1.3         1.1

 Income from continuing operations before income taxes        4.9        13.2        17.5
 Provision (benefit) for income taxes                         5.4         4.3        (3.7 )

 Income (loss) from continuing operations                    (0.5 )       8.9        21.2
 Income from discontinued operations, net of tax                -           -         0.3

 Net income (loss)                                          (0.5) %       8.9 %      21.5 %


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SALES
   The following tables summarize annual net sales, and percentages of net
sales, by customer type for each of the years ended 2008, 2007 and 2006:

                                            Years Ended December 31,                            Increase/(Decrease)                         Percentage Change
                                 2008                 2007                2006            2008 v 2007          2007 v 2006          2008 v 2007           2007 v 2006
                                                 (In thousands)                                    (In thousands)
Semiconductor capital
equipment                      $ 170,535        $        262,740        $ 283,470        $     (92,205 )      $     (20,730 )              (35.1 )%               (7.3 )%
Non-semiconductor
equipment                        158,383                 121,959          127,272               36,424               (5,313 )               29.9                  (4.2 )

Total Sales                    $ 328,918        $        384,699        $ 410,742        $     (55,781 )      $     (26,043 )              (14.5 )%               (6.3 )%




                                                 Years Ended December 31,
                                               2008           2007       2006
           Semiconductor capital equipment         52 %           68 %      69 %
           Non-semiconductor equipment             48 %           32 %      31 %

                                                  100 %          100 %     100 %

We provide product and services to a diverse range of markets and geographic regions with semiconductor capital equipment being our largest market, while sales to the solar market grew to become our second largest market during 2008. Total sales decreased by $55.8 million, or 14.5%, in 2008 compared to 2007 and by $26.0 million, or 6.3%, in 2007 as compared to 2006, primarily as a result of a weakened demand in the semiconductor capital equipment market. Sales to the semiconductor capital equipment market decreased by $92.2 million, or 35.1%, in 2008 as compared to 2007 and by $20.7 million, or 7.3%, in 2007 as compared to 2006.
Applied Materials Inc., our largest customer, accounted for $69.3 million, or 21%, of our sales in 2008, as compared to $111.6 million, or 29%, of our sales in 2007 and $123.2 million, or 30%, in 2006. Our sales to Applied Materials include sales for the semiconductor capital equipment market, as well as the solar and flat panel display markets.
Sales to customers in the non-semiconductor markets accounted for 48% in 2008, 32% in 2007 and 31% in 2006. This shift in the balance of our business partially offset the decline in the semiconductor capital equipment market. The markets that comprise our non semiconductor markets include solar, flat panel display, data storage, architectural glass, and other industrial thin-film manufacturing equipment. Our customers in these markets, other than the solar market, are predominantly large original equipment manufacturers (OEM's) for new equipment.
The solar market was our fastest growing market in 2008 and 2007. Overall, product sales to customers in the solar market, which is included in non-semiconductor revenue above, comprised 17% in 2008, 7% in 2007 and 2% in 2006. Our investments in capacity for solar panel production lines have driven this growth in revenue. Our products are used in leading thin-film solar cell production technologies, such as polysilicon, copper indium gallium selenide (CIGS), copper indium selenide (CIS) and cadmium telluride. Sales of our Solaron® solar inverter are included in sales to the solar market.
Although we experienced growth in our non-semiconductor business in 2008, demand for our products is driven by requirements for capacity expansion in each of the markets we serve. We expect near term weakness in 2009 from the softness in the global economy that may impact our customers expansion plans, coupled with difficulties in obtaining capital and deteriorating market conditions which may lead to the inability of our customers to obtain financing, resulting in a reduction of our sales to the non-semiconductor markets. We do, however, anticipate a continued shift in our business towards our non-semiconductor markets as we continue to invest in new technology and products for the solar market.
GROSS PROFIT
Our gross profit was $124.8, or 37.9% in 2008, $162.8 million, or 42.3% in 2007, and $175.2 million, or 42.7% in 2006. The decrease in our gross profit, in both absolute dollars and as a percentage of revenue, in 2008 as compared to 2007 was primarily attributable to the decrease in revenue in the semiconductor capital equipment market which impacted utilization and additional costs incurred in transitioning additional manufacturing from the United States to Shenzhen, China as well as a decrease in the value of the US dollar, which resulted in increased material costs from our key European and Japanese suppliers.
Additionally, as a result of the weakening global economy, current market conditions and changing customer demand, we reviewed our end of life product and inventory strategies and our excess and obsolete inventory reserve policies. We determined that the uncertain market conditions negatively affected the longer-term demand for our parts and components on hand. This change in estimate resulted in an approximately $4.0 million increase to our reserve for excess and obsolete inventory, therefore increasing cost of goods sold and decreasing gross profit.


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The decrease in our gross profit, in both absolute dollars and as a percentage of revenue, in 2007 as compared to 2006 was primarily attributable to lower revenue which impacted utilization as well as the cost incurred for the transition of manufacturing from Stolberg, Germany to Shenzhen, China and an additional charge of $2.2 million related to a change in estimates of warranty expenses for two products.

OPERATING EXPENSES
   The following table summarizes our operating expenses as a percentage of
sales for the years ended 2008, 2007 and 2006:

                                                                Years Ended December 31,
                                                  2008                    2007                   2006
                                                                     (In thousands)
Research and development                        $  54,952   16.7 %   $       50,393   13.1 %   $  44,848   10.9 %
Selling, general and administrative                52,273   15.9 %           62,179   16.2 %      61,062   14.9 %
Amortization of intangible assets                     946    0.3 %            1,010    0.3 %       1,808    0.5 %
Restructuring charges                               3,487    1.0 %            3,287    0.8 %         111    0.0 %

Total operating expenses                        $ 111,658            $      116,869            $ 107,829

RESEARCH AND DEVELOPMENT
The market for our products is characterized by ongoing technological changes. We believe that continued and timely development of new, highly differentiated products and enhancements to our existing products in support of customer requirements is necessary for us to maintain a competitive position in the markets we serve. Accordingly, we continue to devote a significant portion of our personnel and financial resources to research and development projects and seek to maintain close relationships with our customers and other industry leaders in order to remain responsive to their current and future product requirements. We believe that the continued investment in research and development and ongoing development of new products are essential to the expansion of our markets, and expect to continue to make significant investments in research and development activities. All of our research and development costs have been expensed as incurred.
Research and development costs were $55.0 million, or 16.7% of sales, in 2008, $50.4 million, or 13.1% of sales, in 2007 and $44.8 million, or 10.9% of sales, in 2006. The increase in both periods is a result of increases in compensation and material expenses related to the development of new platforms and the costs associated with the sustaining engineering of existing platforms. Research and development costs have supported business growth opportunities, including the development and release of several new power conversion platforms including Paramount®, an advanced RF power supply, and Solaron®, our transformerless photovoltaic (PV) inverter.
We expect to continue these investments in order to deliver an expanded product suite to many of the markets we currently serve.
SELLING, GENERAL AND ADMINISTRATIVE
Our selling expenses support domestic and international sales and marketing activities that include personnel, trade shows, advertising, third-party sales representative commissions, and other selling and marketing activities. Our general and administrative expenses support our worldwide corporate, legal, tax, financial, governance, administrative, information systems and human resource functions in addition to our general management.
Selling, general and administrative costs were $52.3 million, or 15.9% of sales, in 2008, $62.2 million, or 16.2% of sales, in 2007 and $61.1 million, or 14.9% of sales, in 2006.
The decrease in selling, general and administrative costs in 2008 as compared to 2007 was a result of the reductions of personnel and related costs aimed at reducing administrative burden and increasing efficiencies. We have also implemented cost reductions in all discretionary spending areas, such as travel, trade shows and professional fees. Additionally, third party sales compensation to independent sales representatives was lower due to a decrease in overall sales revenue.
As part of our cost reduction efforts in 2008 related to general and administrative expenses, we continue to consolidate worldwide accounting processing functions in a shared services center in Shenzhen, China.


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The increase in selling, general and administrative costs in 2007 as compared to 2006 was driven by increased fees related to audit and legal services as well as compensation expense, offset by decreases in insurance expense, property tax expense and depreciation.
AMORTIZATION OF INTANGIBLE ASSETS
Amortization of intangible assets was $0.9 million in 2008, $1.0 million in 2007 and $1.8 million in 2006. This amortization is related to the value of non-technology-related assets, such as contracts and non-compete agreements, and were acquired in connection with previously completed acquisitions.
RESTRUCTURING CHARGES
Restructuring costs are related to actions we took primarily in response to downturns in the semiconductor capital equipment industry. These costs were incurred to exit an activity or cancel an existing contractual obligation, including the closure of facilities and employee termination related charges.
During 2008, we recognized restructuring costs of $3.5 million, of which $3.2 million was associated with global cost reduction plans implemented at various times throughout the year made through job elimination. The remaining $0.3 million of restructuring charges recognized in 2008 was a result of a plan to transition the production of a number of our legacy products from our manufacturing facility in Fort Collins, Colorado to our manufacturing facility in Shenzhen, China. This activity in 2008 led to the elimination of approximately 140 positions on a worldwide basis.
In 2007, we closed our operation in Stolberg, Germany. Related to this closure, we recorded restructuring charges of $3.3 million, consisting primarily of impairment on real and personal property and employee severance and benefit costs associated with the reduction of employees at the facility.
OTHER INCOME (EXPENSE)
Other income (expense) consists primarily of interest income and expense, foreign exchange gains and losses and other miscellaneous gains, losses, income and expense items.
Other income was $2.9 million in 2008, $4.8 million in 2007 and $4.7 million in 2006. The decrease of $1.9 million in 2008 as compared to 2007 was primarily driven by a $1.4 million decrease in interest income and a net $0.5 million loss related to the valuation of our auction rate securities and Put Agreement. The decrease related to interest income was a result of lower interest rate opportunities being offered in the financial markets and a decrease in our invested funds due to a $49.8 million buyback of the Company's stock.
The increase of $0.1 million in 2007 as compared to 2006 was driven by a $2.6 million increase in interest income, which resulted from higher interest rates on short-term securities as well as an improved cash position of investable cash over the comparable period. This increase was offset by a $2.5 million increase in foreign exchange loss. These losses were attributable to an increase in realized and unrealized foreign currency transaction losses, primarily related to the Japanese yen, Korean won and the euro strengthening relative to the US dollar.
PROVISION FOR INCOME TAXES
We account for income taxes in accordance with SFAS No. 109, "Accounting for Income Taxes." SFAS No. 109 requires deferred tax assets and liabilities to be recognized for temporary differences between the tax basis and financial reporting basis of assets and liabilities, computed at the enacted tax rates for the periods in which the assets or liabilities will be realized, as well as for the expected tax benefit of net operating loss and tax credit carryforwards.
Prior to December 31, 2006, management could not conclude that it was more likely than not that these net deferred tax assets would be realized.
Based on our 2005 and 2006 operating results, our management, in accordance with SFAS No. 109, evaluated the recoverability of our net deferred tax assets and concluded that it was more likely than not that the majority of net deferred tax assets would be realized, resulting in a reduction in the valuation allowance of $39.3 million during the year ended December 31, 2006. Based on our 2008 operating results and projection of future operating results within the United States, our management evaluated the recoverability of our deferred tax assets in the United States and concluded a portion of our U.S. deferred tax assets were not recoverable under the more likely than not criteria in SFAS 109. As such, an increase to the valuation allowance of $18.0 million dollars was recorded during the year ended December 31, 2008. The ultimate realization of these deferred tax assets is dependent upon the generation of


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approximately $45.3 million of future taxable income in the U.S., the timing and amount of which is uncertain. We assess the recoverability of our net deferred tax assets on a quarterly basis. If our expectation of future realization of our deferred tax assets changes, we will adjust the valuation allowance with a corresponding change in income tax expense in such period.
The income tax expense of $17.8 million in 2008 represents an effective tax rate on income from continuing operations of 111.1%. The income tax expense of $16.4 million in 2007 represents an effective tax rate on income from continuing operations of 32.3%. The income tax benefit of $15.1 million in 2006 represents an effective tax rate on income from continuing operations of 21.0%.
The increase in the effective tax rate in 2008 as compared to 2007 resulted primarily from the recording of the additional valuation allowance discussed above and a change in the profitability mix between the U.S. and our global subsidiaries, whereby more income was generated at our lower income tax subsidiaries during 2008 than in the comparable period. The negative rate in 2006 includes the impact of the reversal of the valuation allowance discussed above.
DISCONTINUED OPERATIONS
Income from discontinued operations was $1.1 million in 2006 from the release of funds held in escrow relating to the EMCO product line sold in 2005.
GOODWILL IMPAIRMENT
We experienced a cyclical slowdown in demand during fiscal 2008 that has continued into the first quarter of 2009. As a result, our market capitalization has declined below the levels of our carrying value of the Company. As of February 18, 2009, our market capitalization was below our carrying value and our goodwill may be impaired. We expect to proceed with step two of the goodwill impairment analysis during the first quarter of 2009, which may result in an impairment charge of up to $66.2 million in 2009.
QUARTERLY RESULTS OF OPERATIONS
The following tables present unaudited quarterly results in dollars and as a percentage of sales for each of the eight quarters in the period ended December 31, 2008. We believe that all necessary adjustments have been included in the amounts stated below to present fairly such quarterly information. Due to the volatility of the industries in which our customers operate, the operating results for any quarter are not necessarily indicative of results for any subsequent period.

                                                                           Quarter Ended
                       Dec. 31,        Sept. 30,       Jun. 30,       Mar. 31,       Dec. 31,        Sept. 30,       Jun. 30,       Mar. 31,
                         2008            2008            2008           2008           2007            2007            2007           2007
                                                               (In thousands, except per share data)
Sales                  $  67,525      $    84,510      $  87,996      $  88,887      $  83,836      $    90,491      $ 103,049      $ 107,323
Gross Profit              18,397           35,261         35,276         35,848         32,819           36,726         44,955         48,309
Restructuring              1,898              522            393            674           (219 )            556            158          2,792
Income (loss) from
operations                (6,695 )          5,498          6,940          7,381          4,235            7,495         16,270         17,940
Net income (loss)      $ (18,977 )    $     5,369      $   5,863      $   5,966      $   4,167      $     5,856      $  11,667      $  12,671
Diluted earnings
per share              $   (0.45 )    $      0.13      $    0.14      $    0.13      $    0.09      $      0.13      $    0.25      $    0.28



                                                                                    Quarter Ended
                          Dec. 31,         Sept. 30,         Jun. 30,         Mar. 31,         Dec. 31,         Sept. 30,         Jun. 30,         Mar. 31,
                            2008             2008              2008             2008             2007             2007              2007             2007
Percentage of Sales:
Sales                         100.0 %           100.0 %          100.0 %          100.0 %          100.0 %           100.0 %          100.0 %          100.0 %
Gross Profit                   27.2 %            41.7 %           40.1 %           40.3 %           39.1 %            40.6 %           43.6 %           45.0 %
Restructuring                   2.8 %             0.6 %            0.4 %            0.8 %           -0.3 %             0.6 %            0.2 %            2.6 %
Income (loss) from
operations                     -9.9 %             6.5 %            7.9 %            8.3 %            5.1 %             8.3 %           15.8 %           16.7 %
Net income (loss)             -28.1 %             6.4 %            6.7 %            6.7 %            5.0 %             6.5 %           11.3 %           11.8 %

Impact of Inflation
In recent years, inflation has not had a significant impact on our operations. However, we continuously monitor operating price increases, particularly in connection with the supply of component parts used in our manufacturing process. To the extent permitted by competition, we pass increased costs on to our customers by increasing sales prices over time. Sales price increases, however, were not significant in any of the years presented herein. Recent Accounting Pronouncements
In December 2007, the FASB issued SFAS No. 141(R), "Business Combinations," ("SFAS 141(R)") as part of a joint project with the International Accounting Standards Board. SFAS 141(R) provides for several significant changes to existing accounting practices


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for business combinations. Most notably, (i) acquisition-related transaction costs, such as legal and professional fees, shall be expensed rather than accounted for as part of the acquisition cost; (ii) acquired in-process research and development shall be capitalized rather than expensed at the acquisition date; and (iii) contingent consideration shall be recorded at fair value at the acquisition date rather than the points in time that payment becomes probable. SFAS 141(R) applies to business combinations for which the acquisition date is on or after the beginning of the first annual reporting period beginning on or after December 15, 2008. The adoption of SFAS 141(R) will likely impact our results of operations and financial position to the extent that we make acquisitions subsequent to December 31, 2008.
We adopted the provisions of SFAS No. 157, "Fair Value Measurements" ("SFAS 157") on January 1, 2008. SFAS 157 defines fair value, establishes a market-based framework or hierarchy for measuring fair value, and expands disclosures about fair value measurements. SFAS 157 is applicable whenever another accounting pronouncement requires or permits assets and liabilities to be measured at fair value. SFAS 157 does not expand or require any new fair value measures; however the application of this statement may change current practice. In February 2008, the FASB decided that an entity need not apply this standard to nonfinancial assets and liabilities that are recognized or disclosed at fair value in the financial statements on a nonrecurring basis until 2009. . . .

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