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| WMGI > SEC Filings for WMGI > Form 10-K on 23-Feb-2009 | All Recent SEC Filings |
23-Feb-2009
Annual Report
• Net sales and expense components. This section provides a description of the significant line items in our consolidated statement of operations.
• Results of operations. This section provides our analysis of and outlook for the significant line items in our consolidated statement of operations.
• Seasonal nature of business. This section describes the effects of seasonal fluctuations in our business.
• Restructuring. This section discusses our restructuring activities and the future impact to our business.
• Liquidity and capital resources. This section provides an analysis of our liquidity and cash flow and a discussion of our outstanding debt and commitments.
• Critical accounting estimates. This section discusses the accounting estimates that are considered important to our financial condition and results of operations and require us to exercise subjective or complex judgments in their application. All of our significant accounting policies, including our critical accounting estimates, are summarized in Note 2 to our consolidated financial statements in "Financial Statements and Supplementary Data."
Executive Overview
Company Description. We are a global orthopaedic medical device company
specializing in the design, manufacture and marketing of reconstructive joint
devices and biologics products. Reconstructive joint devices are used to replace
knee, hip and other joints that have deteriorated or have been damaged through
disease or injury. Biologics are used to replace damaged or diseased bone, to
stimulate bone growth and to provide other biological solutions for surgeons and
their patients. Within these markets, we focus on the higher-growth sectors of
the orthopaedic industry, such as advanced bearing surfaces, modular necks and
bone conserving implants within the hip market, as well as on the integration of
our biologics products into reconstructive joint procedures and other
orthopaedic applications. We have been in business for over 50 years and have
built a well-known and respected brand name and strong relationships with
orthopaedic surgeons.
Our corporate headquarters and U.S. operations are located in Arlington,
Tennessee, where we conduct research and development, manufacturing, warehousing
and administrative activities. Outside the U.S., we have research, distribution
and administrative facilities in Milan, Italy; distribution and administrative
facilities in Amsterdam, the Netherlands; and sales and distribution offices in
Canada, Japan and throughout Europe. We market our products in over 60 countries
through a global distribution system that consists of a sales force of
approximately 1,050 individuals who promote our products to orthopaedic surgeons
and hospitals. At the end of 2008, we had approximately 380 sales associates and
independent sales distributors in the U.S., and approximately 670 sales
representatives internationally, who were employed through a combination of our
stocking distribution partners and direct sales offices.
Principal Products. We primarily sell reconstructive joint devices and biologics
products. Our reconstructive joint device sales are derived from three primary
product lines: knees, hips and extremities. Our biologics sales encompass a
broad portfolio of products designed to stimulate and augment the natural
regenerative capabilities of the human body. We also sell orthopaedic products
not considered to be part of our knee, hip, extremity or biologics product
lines.
Our knee reconstruction products position us well in the areas of total knee
reconstruction, revision replacement implants and limb preservation products.
Our principal knee product is the ADVANCE® knee system.
Our hip joint reconstruction product portfolio provides offerings in the areas
of bone-conserving implants, total hip reconstruction, revision replacement
implants and limb preservation. Our hip joint products include the CONSERVE®
family of products, the PROFEMUR® family of hip stems, the LINEAGE® acetabular
system, the ANCA-FIT™ hip system, the PERFECTA® hip system and the DYNASTY™
acetabular cup system.
Our extremities product line includes products for both the foot and ankle and
the upper extremity markets. Our principal foot and ankle portfolio includes the
CHARLOTTE™ foot and ankle system, the DARCO® MFS, DARCO® MRS, and DARCO® FRS
locked plating systems, the INBONE™ Total Ankle System, the INBONE™
Intra-osseous Fusion Rod and Plate System, and the SIDEKICK™ external fixation
systems. Our upper extremity portfolio includes the MICRONAIL® intramedullary
wrist fracture repair system, as well as the SWANSON line of finger and the
ORTHOSPHERE® carpometacarpal implant for repair of the basal thumb joint.
Our biologics products focus on biological musculoskeletal repair and include
synthetic and human tissue-based materials. Our principal biologics products
include the GRAFTJACKET® line of soft tissue repair and containment membranes,
the ALLOMATRIX® line of injectable tissue-based bone graft substitutes, the
PRO-DENSE® injectable regenerative graft, the OSTEOSET® synthetic bone graft
substitute, the MIIG® family of minimally invasive, injectable, synthetic bone
grafts, and the CANCELLO-PURE™ wedge products.
Significant Business Developments. Net sales grew 20% in 2008, totaling
$465.5 million, compared to $386.9 million in 2007. Our knee, hip, biologics and
extremity product lines each contributed significantly to our performance in
2008, achieving 17%, 20%, 8% and 43% growth rates, respectively. Our net income
increased to $3.2 million in 2008 from $1.0 million in 2007, as increased
profitability from higher levels of sales and decreased restructuring charges
were mostly offset by $7.6 million ($4.7 million net of taxes) of costs
associated with the ongoing U.S. governmental inquiries, the write-off of
$2.5 million of acquired in-process research and development charges and a tax
provision of $12.8 million to adjust our valuation allowance, primarily for
deferred tax assets associated with net operating losses in France.
In April 2008, we announced the acquisition of INBONE Technologies, Inc.
(Inbone). Assets acquired include the INBONE™ Total Ankle System and the INBONE™
Intra-osseous Fusion Rod and Plate System. In June 2008, we announced the
acquisition of the endoscopic soft tissue release products for the foot and
ankle market of A.M. Surgical, Inc. In September 2008, we completed the
acquisition of all assets associated with the RAYHACK® Osteotomy Systems for
complex wrist reconstruction. Each of these acquisitions adds key products to
our extremities business. See Note 3 to our consolidated financial statements
contained in "Financial Statements and Supplementary Data" for further
discussion of our acquisitions.
During 2008, we grew in all of our domestic product lines. Most significantly,
our domestic extremity business experienced year-over-year growth totaling 47%,
as a result of the continued success of our CHARLOTTE™ foot and ankle system and
our DARCO® plating systems, as well as the product sales from our acquisitions
noted above. We anticipate that growth within our domestic extremities business
will continue to increase, as sales of our CHARLOTTE™, DARCO®, and INBONE™
products continue to increase and as we continue to expand our extremity product
offerings.
Our international sales increased by 21% during 2008 as compared to 2007. This
increase was driven by growth in substantially all of our major international
markets. In addition, our 2008 international sales included a $7.9 million
favorable currency impact compared to 2007.
Significant Industry Factors. Our industry is impacted by numerous competitive,
regulatory and other significant factors. The growth of our business relies on
our ability to continue to develop new products and innovative technologies,
obtain regulatory clearance and compliance for our products, protect the
proprietary technology of our products and our manufacturing processes,
manufacture our products cost-effectively, respond to competitive pressures
specific to each of our geographic markets, including our ability to enforce
non-compete agreements and successfully market and distribute our products in a
profitable manner. We, and the entire industry, are subject to extensive
governmental regulation, primarily by the United States Food and Drug
Administration (FDA). Failure to comply with regulatory requirements could have
a material adverse effect on our business. Additionally, our industry is highly
competitive and has recently experienced increased pricing pressures,
specifically in the areas of reconstructive joints. We devote significant
resources to assessing and analyzing competitive, regulatory and economic risks
and opportunities.
In December 2007, we received a subpoena from the U.S. Attorney's Office for the
District of New Jersey requesting certain documents related to consulting
agreements with orthopaedic surgeons. This subpoena was served shortly after
several of our knee and hip competitors agreed to resolutions with the U.S.
Department of Justice (DOJ) after being subjects of investigation involving the
same subject matter. We continue to cooperate fully with the investigation by
the DOJ, and we anticipate that we may continue to incur significant expenses
related to this inquiry.
In June 2008, we received a letter from the U.S. Securities and Exchange
Commission (SEC) informing us that it is conducting an informal investigation
regarding potential violations of the Foreign Corrupt Practices Act in the sale
of medical devices in a number of foreign countries by companies in the medical
device industry. We understand that several other medical device companies have
received similar letters. We are cooperating fully with the SEC inquiry.
A detailed discussion of these and other factors is provided in "Risk Factors."
Net Sales and Expense Components
Net sales. We derive our net sales primarily from the sale of reconstructive
joint devices and biologics products. An overview of our principal product lines
is provided in "MD&A - Executive Overview."
Cost of sales. Our cost of sales consists primarily of direct labor, allocated
manufacturing overhead, raw materials and components, non-cash stock-based
compensation, charges incurred for excess and obsolete inventories, royalty
expenses associated with licensing technologies used in our products or
processes and certain other period expenses.
Cost of sales - restructuring. These expenses primarily consist of in-process
inventories in our Toulon, France, manufacturing facility that were written off,
as well as other unfavorable manufacturing expenses in the Toulon facility that
were expensed as period costs in accordance with Financial Accounting Standards
Board (FASB) Statement No. 151, Inventory Costs, an Amendment of ARB No. 43,
Chapter 4 (SFAS 151).
Selling, general and administrative. Our selling, general and administrative
expenses consist primarily of salaries, sales commissions, royalty and
consulting expenses associated with our medical advisors, marketing costs,
facility costs, legal settlements and judgments and the related costs, non-cash,
stock-based compensation, other general business and administrative expenses and
depreciation expense associated with reusable surgical instruments that are used
to implant our products.
Research and development. Research and development expense includes costs
associated with the design, development, testing, deployment, enhancement and
regulatory approval of our products.
Amortization of intangible assets. Our intangible assets consist of purchased
intangibles related to completed technology, distribution channels, trademarks,
product licenses, customer relationships and non-compete agreements. We amortize
intangible assets over periods ranging from one to 15 years.
Acquired in-process research and development. Acquired in-process research and
development represents the fair value of acquired in-process research and
development (IPRD) that had not yet reached technological feasibility and had no
alternative future use.
Interest expense (income), net. Interest expense (income), net, consists
primarily of income generated by our invested cash balances and investments in
marketable securities, offset by interest expense on our convertible senior
notes, borrowings outstanding under our previous senior credit facility, capital
lease agreements and certain of our factoring agreements, as well as non-cash
expenses associated with the amortization of deferred financing costs resulting
from the origination of our current and previous senior credit facilities and
the issuance of our convertible debt.
Provision for income taxes. We record provisions for income taxes on earnings
generated by both our domestic and international operations. Historically, our
effective tax rates have varied from our statutory tax rates primarily due to
research and development credits, changes in estimates related to our valuation
allowances recorded against our net deferred tax assets, and the recognition of
non-cash, stock-based compensation expense, a significant portion of which may
not be deductible under U.S. and foreign tax regulations.
Results of Operations
Comparison of the year ended December 31, 2008 to the year ended December 31,
2007
The following table sets forth, for the periods indicated, our results of
operations expressed as dollar amounts (in thousands) and as percentages of net
sales:
Year Ended December 31,
2008 2007
Amount % of Sales Amount % of Sales
Net sales $ 465,547 100.0 % $ 386,850 100.0 %
Cost of sales 134,377 28.9 % 108,407 28.0 %
Cost of sales - restructuring - - 2,139 0.6 %
Gross profit 331,170 71.1 % 276,304 71.4 %
Operating expenses:
Selling, general and administrative 261,396 56.1 % 225,929 58.4 %
Research and development 33,292 7.2 % 28,405 7.3 %
Amortization of intangible assets 4,874 1.0 % 3,782 1.0 %
Restructuring charges 6,705 1.4 % 16,734 4.3 %
Acquired in-process research and development 2,490 0.5 % - -
Total operating expenses 308,757 66.3 % 274,850 71.0 %
Operating income 22,413 4.8 % 1,454 0.4 %
Interest expense (income), net 2,181 0.5 % (1,252 ) (0.3 %)
Other (income) expense, net (1,338 ) (0.3 %) 375 0.1 %
Income before income taxes 21,570 4.6 % 2,331 0.6 %
Provision for income taxes 18,373 3.9 % 1,370 0.4 %
Net income $ 3,197 0.7 % $ 961 0.2 %
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The following table sets forth our net sales by product line for the periods indicated (in thousands) and the percentage of year-over-year change:
Year Ended Year Ended
December 31, December 31, %
2008 2007 Change
Hip products $ 160,788 $ 134,251 19.8 %
Knee products 119,895 102,334 17.2 %
Extremity products 88,890 62,302 42.7 %
Biologics products 82,399 76,029 8.4 %
Other 13,575 11,934 13.8 %
Total net sales $ 465,547 $ 386,850 20.3 %
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The following graphs illustrate our product line sales as a percentage of total net sales for the years ended December 31, 2008 and 2007:
[[Image Removed: (PIE CHART)]] [[Image Removed: (PIE CHART)]]
Net sales. Our net sales growth in 2008 was attributable to the growth in each
of our primary product lines, led by our extremities product line, which
increased by 43% over 2007. Geographically, our domestic net sales totaled
$282.1 million in 2008 and $235.7 million in 2007, representing approximately
61% of total net sales in each year and a 20% increase over 2007. Our
international net sales totaled $183.5 million in 2008, a 21% increase as
compared to net sales of $151.1 million in 2007. Our 2008 international net
sales included a favorable foreign currency impact of approximately $7.9 million
when compared to 2007 net sales, principally resulting from the 2008 performance
of the Japanese yen and the euro against the U.S. dollar. The remaining increase
in international sales is attributable to continued growth in Asia and our
European markets, primarily within our hip and knee product lines.
Our hip product sales totaled $160.8 million in 2008, representing a 20%
increase over 2007, driven by increased sales of our PROFEMUR® hip system, our
CONSERVE® family of products, our DYNASTY® acetabular cup system and sales of
revision hip stems introduced in the second quarter of 2008. Domestic hip sales
increased 9% over 2007 due to increased unit sales, which were partially offset
by declines in average selling price. Our international hip business increased
by 21% over 2007 due to growth in almost all international markets, most notably
in Japan where hip sales increased 50%. Our international hip sales include a
$5.1 million favorable currency impact compared to 2007.
Sales of our knee products totaled $119.9 million in 2008, representing growth
of 17% over 2007. Year-over-year growth in our ADVANCE® knee systems in both our
international and domestic markets, which totaled 23% and 15%, respectively, was
partially offset by declines across our other, more mature knee product
offerings. Our domestic sales increase was driven primarily by increased unit
sales. Our international knee sales include a $2.0 million favorable currency
impact compared to 2007.
Our extremity product sales increased to $88.9 million in 2008, representing
growth of 43% over 2007. Our domestic extremity product sales increased 47%,
primarily resulting from the continued success of our CHARLOTTE™ foot and ankle
system and sales of our DARCO®plating systems, as well as sales of our INBONE™
products acquired during the second quarter 2008. Our international extremity
product sales growth of 29% was primarily attributable to increased sales of our
DARCO® plating systems.
Net sales of our biologics products totaled $82.4 million in 2008, which
represents an 8% increase over 2007. In the U.S., biologics sales increased by
16% due to increased sales of our PRO-DENSE® injectable regenerative graft, our
GRAFTJACKET® tissue repair and containment membranes and our CANCELLO-PURE™
wedge products. In our international markets, we noted a decline in biologics
sales, primarily due to the August 2007 disposition of our Adcon®-Gel related
assets and decreased biologics sales to our stocking distributor in Turkey.
Cost of sales. In 2008, our cost of sales as a percentage of net sales increased
from 28.0% in 2007 to 28.9 % in 2008. This increase is primarily attributable to
unfavorable shifts in our geographic and product line sales mix and increased
raw material and other manufacturing costs, which were partially offset by lower
levels of non-cash stock-based compensation expense. Our cost of sales included
0.3 percentage points and 0.5 percentage points of non-cash, stock-based
compensation expense in 2008 and 2007, respectively. Our cost of sales and
corresponding gross profit percentages can be expected to fluctuate in future
periods depending upon changes in our product sales mix and prices, distribution
channels and geographies, manufacturing yields, period expenses and levels of
production volume.
Cost of sales - restructuring. In 2007, we recorded $2.1 million, 0.6% of net
sales, of charges associated with the closure of our manufacturing facility in
Toulon, France for inventory write-offs and manufacturing costs incurred during
a period of abnormal production capacity which were expensed as period costs in
accordance with SFAS 151.
Selling, general and administrative. Our selling, general and administrative
expenses as a percentage of net sales totaled 56.1% in 2008, a 2.3 percentage
point decrease from 58.4% in 2007. Approximately $10.6 million and $12.1 million
of non-cash, stock-based compensation expense was recognized in 2008 and 2007,
respectively, representing 2.3% and 3.1% of net sales in each of the years,
respectively. Additionally, our 2008 selling, general and administrative
expenses include approximately $7.6 million (1.6% of net sales) of costs,
primarily legal fees, associated with the U.S. government inquiries. The
decrease in selling, general and administrative expenses as a percentage of
sales was driven by lower levels of expenses due to our restructuring efforts in
Toulon, France, lower levels of professional fees, and decreased stock-based
compensation, as well as the leveraging of fixed administrative expenses, all of
which were partially offset by costs associated with the U.S. government
inquiries.
We anticipate that our selling, general and administrative expenses will
increase in absolute dollars to the extent that additional growth in net sales
results in increases in sales commissions and royalty expense associated with
those sales and requires us to expand our infrastructure. Further, in the near
term, we anticipate that these expenses may increase as a percentage of net
sales as we make strategic investments in order to grow our business and as we
continue to incur expenses associated with the U.S. government inquiries, which
we believe will continue to be significant.
Research and development. Our investment in research and development activities
represented 7.2% of net sales in 2008, as compared to 7.3% in 2007. Non-cash,
stock-based compensation expense of $1.6 million, 0.3% of net sales, was
recorded in 2008 compared to $2.4 million, 0.6% of net sales, recorded in 2007.
This decrease in stock-based compensation was mostly offset by increased
investments in product development.
We anticipate that our research and development expenditures may increase as a
percentage of net sales and will increase in absolute dollars as we continue to
increase our investment in product development initiatives and clinical studies
to support regulatory approvals and provide expanded proof of the efficacy of
our products.
Amortization of intangible assets. Charges associated with amortization of
intangible assets totaled $4.9 million in 2008, as compared to $3.8 million in
2007. The increase is attributable to amortization for intangible assets
associated with our 2008 and 2007 acquisitions. Based on the intangible assets
held at December 31, 2008, we expect to amortize approximately $4.8 million in
2009, $2.3 million in 2010, $2.2 million in 2011, $2.1 million in 2012 and
$1.8 million in 2013.
Acquired In-Process Research and Development. Upon consummation of our Inbone
acquisition, we immediately recognized as expense $2.5 million in costs
representing the estimated fair value of acquired IPRD that had not yet reached
technological feasibility and had no alternative future use.
The fair value was determined by estimating the costs to develop the acquired
IPRD into commercially viable products, estimating the resulting net cash flows
from this project and discounting the net cash flows back to their present
values. The resulting net cash flows from the project were based on our
management's best estimates of revenue, cost of sales, research and development
costs, selling, general and administrative costs and income taxes from the
project. A summary of the estimates used to calculate the net cash flows for the
project is as follows:
Year net cash Discount rate including
in-flows expected factor to account for
Project to begin uncertainty of success Acquired IPRD
INBONE™ Calcaneal Stem Implant 2009 18 % $ 2,490,000
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The INBONE™ Calcaneal Stem implant (Calcaneal Stem) is an implant device
designed to attach on the INBONE™ Talar Dome and achieve bone implant stability
by engaging the inside of the talar bone spanning into the calcaneal bone after
the two bones have been stabilized together. We expect this device to bring
increased sales to the existing INBONE™ Total Ankle System. The product is
complete, but it has not yet received all the necessary FDA clearances to bring
the product into a commercially viable product. Prior to the acquisition, Inbone
filed a 510(k) premarket notification for the Calcaneal Stem and had received
questions from the FDA. Subsequent to the acquisition, we received additional
questions. We are currently working on a new submission that will address these
questions and anticipate that we will obtain FDA clearance no sooner than the
end of 2009. We currently do not expect to be required to provide additional
testing to support this strategy, but do expect to pay an immaterial amount of
review fees.
We are continuously monitoring our research and development projects. We believe
that the assumptions used in the valuation of acquired IPRD represent a
reasonably reliable estimate of the future benefits attributable to the acquired
IPRD. No assurance can be given that actual results will not deviate from those
assumptions in future periods.
Interest expense (income), net. Interest expense (income), net, consists of
interest expense of $7.0 million and $1.8 million in 2008 and 2007,
respectively, primarily from borrowings under our convertible debt issued in
November 2007, our capital lease agreements, and certain of our factoring
agreements. This was partially offset by interest income of $4.8 million and
. . .
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