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| NX > SEC Filings for NX > Form 10-K on 18-Dec-2008 | All Recent SEC Filings |
18-Dec-2008
Annual Report
Separation and Merger
The Company operates two businesses: Engineered Products and Aluminum Sheet
Products. The Engineered Products business produces window and door components
for OEMs that primarily serve the North American residential construction and
remodeling markets. The Aluminum Sheet Products business produces mill finished
and coated aluminum sheet serving the broader building and construction markets,
as well as other capital goods and transportation markets.
Prior to April 23, 2008, the Company also operated a Vehicular Products business
which produced engineered steel bars for the light vehicle, heavy duty truck,
agricultural, defense, capital goods, recreational and energy markets.
As more fully described in Notes 1 and 3 of the consolidated financial
statements in Item 8, on April 23, 2008, Quanex Corporation spun off its
building products businesses in a taxable spin and merged its vehicular products
business with a wholly-owned subsidiary of Gerdau S.A. (Gerdau). Notwithstanding
the legal form of the transactions, because of the substance of the
transactions, Quanex Building Products Corporation was the divesting entity and
treated as the "accounting successor," and Quanex Corporation was the
"accounting spinnee" for financial reporting purposes in accordance with
Emerging Issues Task Force Issue (EITF) No. 02-11, "Accounting for Reverse
Spinoffs" (EITF 02-11).
The spin-off and subsequent merger is hereafter referred to as the "Separation".
For purposes of describing the events related to the Separation, as well as
other events, transactions and financial results of Quanex Corporation and its
subsidiaries related to periods prior to April 23, 2008, the term "the Company"
refers to Quanex Building Products Corporation's accounting predecessor, or
Quanex Corporation.
In accordance with the provisions of the Financial Accounting Standards Board's
(FASB) Statement of Financial Accounting Standards (SFAS) No. 144, "Accounting
for the Impairment or Disposal of Long-Lived Assets" (SFAS 144), effective with
the Separation on April 23, 2008, the results of operations and cash flows
related to the Company's vehicular products and non-building products related
corporate items are reported as discontinued operations for all periods
presented. In addition, the assets and liabilities of the Company's vehicular
products and non-building products related corporate items have been segregated
from the assets and liabilities related to the Company's continuing operations
and presented separately on the Company's comparative balance sheet as of
October 31, 2007. Unless otherwise noted, all disclosures in the notes
accompanying the consolidated financial statements as well as all discussion in
Management's Discussion and Analysis of Financial Condition and Results of
Operations reflect only continuing operations.
Transaction Expenditures
In connection with the Separation, the Company recognized $16.8 million of
transaction expenses during the twelve months ended October 31, 2008 that were
expensed as incurred. Of the transaction expenses recognized for the year,
$2.9 million is included in Selling, general and administrative expenses and
$13.9 million is included in discontinued operations. In accordance with the
Separation related agreements, transaction costs related to the merger were to
be paid entirely by Gerdau, whereas the transaction costs related to the
spin-off of Quanex Building Products were to be split 50/50 between Gerdau and
Quanex Building Products Corporation. As such, Quanex Building Products' portion
of the spin-off transaction costs is presented in Selling, general and
administrative expenses and all merger related transaction costs and the
remaining spin-off costs are presented in discontinued operations. Further
details of the spin-off and merger transaction costs are presented in the
Corporate & Other Results of Operations section below and in Notes 1 and 3 of
Item 8.
Results of Operations
Summary Information as % of Sales
Years Ended October 31,(1)
2008 2007 2006
Dollar % of Dollar % of Dollar % of
Amount Sales Amount Sales Amount Sales
(Dollars in millions)
Net sales $ 868.9 100 % $ 964.0 100 % $ 1,043.8 100 %
Cost of sales(2) 717.3 83 767.1 80 829.7 79
Selling, general and
administrative 95.5 11 70.7 7 72.3 7
Depreciation and
amortization 35.1 4 38.0 4 37.0 4
Operating income 21.0 2 88.2 9 104.8 10
Interest expense (0.5 ) - (0.6 ) - (1.0 ) -
Other, net 5.2 1 0.3 - 0.2 -
Income tax expense (9.8 ) (1 ) (30.8 ) (3 ) (39.0 ) (4 )
Income from continuing
operations $ 15.9 2 % $ 57.1 6 % $ 65.0 6 %
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(1) All periods presented exclude the Vehicular Products business and all non-Building Products related corporate accounts and Temroc, which are included in discontinued operations.
(2) Exclusive of items shown separately below.
Overview
The Company faced another year of significant market declines in 2008 and
continues to find itself in a difficult housing market. Housing starts have
declined significantly over the past three years from over 2.0 million in 2005.
Fiscal 2008 housing starts were estimated to be 0.9 million units compared to
1.4 million units in 2007 and 1.9 million units in 2006. Additionally,
residential remodeling was estimated to be down approximately 10% in fiscal 2008
compared to 2007. Despite these obstacles, the Company continues to demonstrate
its ability to outperform the market by its deftness at developing new products,
cultivating new customers as well as benefiting from its longstanding
relationships with the leading participants in the industries Quanex serves. All
of these factors, coupled with a continuous focus on the controllable internal
factors, resulted in the Company not only performing relatively well in
difficult times, but also positions the Company to take advantage when the
housing market recovers and returns to the expected long-term growth trajectory.
The Company works closely with its customers in all phases of their new product
development which is an important component to increasing revenue and a
significant factor for its success in this otherwise difficult period. Efforts
are also ongoing to increase shipments to the repair and remodel sector of the
building products market. Generally, demographics for long-term housing demand
in the United States remain favorable when factoring the projected population
increase and continuing immigration. These coupled with an eventual return to a
normal housing market will benefit the segment over the long-term. Furthermore,
the Company's presence in the vinyl and composite window market, which
represents the fastest growing window segment, should continue to fuel growth
over a long time frame.
In addition to the negative housing market impact on the Company's operating
income, transaction and other non-cash Separation expenses further negatively
impacted the Company's Selling, general and administrative expense and overall
operating income by $26.5 million in fiscal 2008. Partially offsetting this in
fiscal 2008 is the recognition of $4.0 million in Other, net for the receipt of
merger proceeds by the Company's Rabbi trust.
Business Segments
Business segments are reported in accordance with SFAS No. 131, "Disclosures
about Segments of an Enterprise and Related Information" (SFAS 131). SFAS 131
requires that the Company disclose certain information about its operating
segments, where operating segments are defined as "components of an enterprise
about which separate financial information is available that is evaluated
regularly by the chief operating decision maker (CODM) in deciding how to
allocate resources and in assessing performance". Generally, financial
information is required to be reported on the basis that it is used internally
for evaluating segment performance and deciding how to allocate resources to
segments.
Quanex has two reportable segments: Engineered Products and Aluminum Sheet
Products. The Engineered Products segment produces engineered products and
components serving the window and door industry, while the Aluminum Sheet
Products segment produces mill finished and coated aluminum sheet serving the
broader building products markets and secondary markets such as recreational
vehicles and capital equipment. The main market drivers of the building products
focused segments are residential housing starts and remodeling expenditures.
For financial reporting purposes three of the Company's four operating segments,
Homeshield, Truseal and Mikron, have been aggregated into the Engineered
Products reportable segment. The remaining division, Nichols Aluminum (Aluminum
Sheet Products), is reported as a separate reportable segment with the Corporate
& Other comprised of corporate office expenses and certain inter-division
eliminations. The sale of products between segments is recognized at market
prices. The financial performance of the operations is based upon operating
income. The segments follow the accounting principles described in the Summary
of Significant Accounting Principles, see Item 8, Note 1. Note that the two
reportable segments value inventory on a FIFO or weighted-average basis while
the LIFO reserve relating to those operations accounted for under the LIFO
method of inventory valuation is computed on a consolidated basis in a single
pool and treated as a corporate item.
Engineered Products - Three Years Ended October 31, 2008
The following table sets forth selected operating data for the Engineered
Products segment:
Years Ended October 31, % Change
(Dollars in millions)
2008 vs. 2007 vs.
2008 2007 2006 2007 2006
Net sales $ 407.9 $ 457.8 $ 524.6 (10.9 )% (12.7 )%
Cost of sales1 312.8 346.7 401.5 (9.8 ) (13.6 )
Selling, general and
administrative 39.1 39.4 43.7 (0.8 ) (9.8 )
Depreciation and
amortization 26.1 27.9 26.9 (6.5 ) 3.7
Operating income $ 29.9 $ 43.8 $ 52.5 (31.7 )% (16.6 )%
Operating income margin 7.3 % 9.6 % 10.0 %
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1 Exclusive of items shown separately below.
The primary market drivers for the Engineered Products segment are North
American housing starts and residential remodeling activity. The U.S. housing
market deteriorated 25% from fiscal 2006 to 2007 and an additional 31% from
fiscal 2007 to 2008 while residential remodeling activity was estimated to be
down 10% in fiscal 2008 compared to last year. Comparatively, 2008 net sales at
Engineered Products were down only 10.9%. The Company's ability to consistently
outperform the market, even in this very tough economic environment, is
testimony to the market-leading positions our customers hold in the window and
door industry, and of significant importance, our collaboration with them on a
broad range of new product and program initiatives.
The 10.9% and 12.7% decrease in net sales at the Engineered Products segment in
fiscal 2008 and fiscal 2007, respectively, is due to reduced volumes
attributable to the continued falloff of housing starts and lower remodeling and
repair expenditures. Offsetting the market falloff was the continued growth of
the new programs started in fiscal 2007 and 2008 and targeted price increases
that took effect across the segment throughout fiscal 2008. In 2008, new
products at Engineered Products accounted for approximately $14 million in
incremental sales. The new products and programs include invisible window
screens, composite window profiles, weather proof entry door components,
advanced insulating spacer systems and thin-film solar panel sealants. The
Engineered Products segment continues to develop and is currently producing and
selling products that position it very well for the anticipated increase in
"Green Building" as the Company's thermal-efficient products are viewed more
favorably by consumers when compared to less efficient competitive products.
Additionally, the Company's current product offerings position it well when more
stringent building codes or standards are instituted, the broadest of which are
the new Energy Star standards that become effective over the next five years.
Operating income and the corresponding margin decreased at Engineered Products
from 2006 to 2008 as a direct result of reduced volumes from the depressed
building products market and to a lesser extent from inflationary costs such as
energy. The lower volumes resulted in fixed cost de-leveraging that are visible
in the lower operating income and operating income margins. The segment
continues to focus on maintaining pricing along with effectively managing its
controllable costs. Selling, general and administrative costs have been reduced,
but the ramp-up of costs attributable to new product efforts have offset some of
the reductions. Aggressive reductions in labor costs, coupled with reductions in
material costs and freight costs, were realized during fiscal 2007 that helped
to minimize the impact of the lower volumes. During 2008, the Company began the
consolidation of two fenestration component facilities into a single facility in
order to help reduce operating costs and increase operating efficiencies. The
consolidation effort will be completed in early 2009 and is expected to result
in $1.2 million of annualized savings. Price realization, cost savings and
product growth efforts are expected to yield future benefits.
Aluminum Sheet Products - Three Years Ended October 31, 2008
The following table sets forth selected operating data for the Aluminum Sheet
Products segment:
Years Ended October 31, % Change
(Dollars in millions)
2008 vs. 2007 vs.
2008 2007 2006 2007 2006
Net sales $ 479.9 $ 524.2 $ 539.8 (8.5 )% (2.9 )%
Cost of sales1 422.7 439.5 441.0 (3.8 ) (0.3 )
Selling, general and
administrative 8.1 9.1 6.8 (11.0 ) 33.8
Depreciation and
amortization 8.8 9.9 9.8 (11.1 ) 1.0
Operating income $ 40.3 $ 65.7 $ 82.2 (38.7 )% (20.1 )%
Operating income margin 8.4 % 12.5 % 15.2 %
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1 Exclusive of items shown separately below.
The primary market drivers for the Aluminum Sheet Products segment are North
American housing starts and residential remodeling activity which together
represent about 65% of the segment's sales. As previously discussed, these
primary market drivers declined from 2006 to 2008.
The decrease in net sales at the Aluminum Sheet Products segment in fiscal 2008
compared to 2007 was the result of an 8.3% volume decrease due to the very soft
primary and secondary markets as average selling prices were relatively flat
year-over-year. The net sales decline at the Aluminum Sheet Building Products
segment in fiscal 2007 compared to 2006 resulted from lower volumes partially
offset by higher average selling prices. Fiscal 2007 aluminum sheet volume
decreased 7.2% from 2006 as North American new housing starts declined
approximately 25%. Average selling prices in fiscal 2007 were 4.7% higher than
fiscal 2006, in line with increases in aluminum ingot prices on the London Metal
Exchange (LME). LME for aluminum ingot pricing is the most commonly used index
for correlating aluminum sheet prices.
Similar to the Engineered Products segment, operating income and the
corresponding margin decreased at the Aluminum Sheet Products segment from
fiscal 2006 to 2008 as a direct result of reduced volumes from the depressed
residential construction market. These lower volume levels resulted in fixed
expense de-leveraging. Also contributing to the year-over-year decline are
compressed spreads. Spread per pound in 2008 (selling price less material cost)
was down approximately 7% compared to 2007 while 2007 spread was down
approximately 2% from 2006. The decline in spread is primarily due to a lower
mix of painted sheet and to a lesser extent in 2008 from pricing from over
capacity pressures. Also contributing to the decline in operating income were
increased utility and freight costs. Partially offsetting these increases in
2008 is a reduction in Selling, general and administrative costs primarily due
to reduced salary expense and incentives coupled with declines in depreciation
as capital expenditures are held in line by the current economic environment.
Fiscal 2006 Selling, general and administrative results and operating income
reflect a $1.9 million gain on the sale of Owens Corning receivables for which
the Company had been carrying a reserve for several years.
The Aluminum Sheet Products' operating income and margins are impacted by
changes in LME as material spreads are correlated with aluminum ingot prices
over time. Declines in LME result in spread compression; however, as LME
rebounds and increases, spread and profits expand. The Company expects spread
compression in early 2009 as the LME has declined since October 31, 2008.
Corporate and Other - Three Years Ended October 31, 2008
Years Ended October 31, $ Change
(Dollars in millions)
2008 vs. 2007 vs.
2008 2007 2006 2007 2006
Net sales $ (18.9 ) $ (18.0 ) $ (20.6 ) $ (0.9 ) $ 2.6
Cost of sales1 (18.2 ) (19.1 ) (12.8 ) 0.9 (6.3 )
Selling, general and
administrative 48.3 22.2 21.8 26.1 0.4
Depreciation and
amortization 0.2 0.2 0.3 - (0.1 )
Operating income
(expense) $ (49.2 ) $ (21.3 ) $ (29.9 ) $ (27.9 ) $ 8.6
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1 Exclusive of items shown separately below.
Corporate and other operating expenses, which are not in the segments mentioned
above, include inter-segment eliminations, the consolidated LIFO inventory
adjustments (calculated on a combined pool basis) corporate office expenses and
Quanex Building Products Corporation's portion of transaction-related costs. Net
sales amounts represent inter-segment eliminations between the Engineered
Products segment and the Aluminum Sheet Products segment with an equal and
offsetting elimination in Cost of sales. LIFO adjustments are reported in
Corporate Cost of sales. As a result of changes in raw material cost and
inventory levels, the Company incurred expense of $0.4 million, income of
$1.3 million and expense of $8.1 million, during fiscal 2008, 2007 and 2006,
respectively, in the form of LIFO inventory adjustments. Fluctuations associated
with the LIFO inventory adjustment tend to comprise a majority of the change
from year to year in the corporate and other Cost of sales.
Selling, general and administrative costs were higher during fiscal 2008
compared to 2007 as a direct result of transaction related expenses. Following
is the breakdown of fiscal 2008 transaction-related expenses that contributed to
the increased year-over-year Selling, general and administrative costs:
(Dollars in
millions)
Quanex Building Products' share of spin-off transaction costs $ 2.9
Stock-based compensation expense - modification impact 22.8
Acceleration of executive incentives and other benefits 0.8
Total transaction related expense $ 26.5
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Quanex Building Products Corporation's portion of spin-off transaction costs
include investment banking fees paid upon consummation of the spin-off, legal
fees and accounting related fees, amounting to $2.9 million. The Company
effectively treated the Separation as though it constituted a change in control
for purposes of the Company's stock option plans, restricted stock plans,
long-term incentive plans and non-employee director retirement plan. As a
result, all unvested stock options, restricted shares and long-term incentives
vested as set forth in the Separation related agreements prior to completion of
the Separation on April 23, 2008. Additionally, all outstanding stock options
were to be cash settled by Gerdau following the Separation. The amounts
presented above are only the incremental amount of expense that was recognized
as a result of the accelerated vesting of the various awards and ultimate cash
settlement of the stock options. Also, the amounts presented above represent
only the expense associated with active Quanex Building Products Corporation
employees and directors as of the time of the Separation. The same such expense
related to Vehicular Products and former vehicular and corporate employees and
directors is included in discontinued operations.
Other Items - Three Years Ended October 31, 2008
Interest expense for fiscal 2008 was $0.5 million compared to $0.6 million in
fiscal 2007 and $1.0 million in fiscal 2006. No amounts were borrowed against
the revolving credit facility during either fiscal 2008, 2007 or 2006. The
decrease from fiscal 2006 to fiscal 2007 was due primarily to declining
principal balance.
Other, net (on the income statement) for fiscal 2008 was income of $5.2 million
compared to $0.4 million in fiscal 2007 and $0.2 million in fiscal 2006. Other,
net for fiscal 2008 reflects the positive impact of the Separation on the
Company's Rabbi trust. Prior to the Separation, the Rabbi trust held Quanex
Corporation common stock which was recorded as contra-equity at historical cost.
Upon completion of the Separation the Rabbi trust was separated between Quanex
Building Products Corporation and Gerdau. For each share held in the Quanex
Building Products Rabbi trust, it received the merger proceeds of $39.20 per
share and one share of Quanex Building Products common stock. The shares of
Quanex Building Products common stock are recorded at the same historical cost
as before as a contra-equity, whereas any cash held by the Rabbi trust is
consolidated in Other current assets. The merger proceeds equated to
$4.0 million to the Rabbi trust, which was recorded as income in Other, net in
the second fiscal quarter of 2008.
. . .
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