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GT > SEC Filings for GT > Form 10-Q on 3-Nov-2008All Recent SEC Filings

Show all filings for GOODYEAR TIRE & RUBBER CO /OH/ | Request a Trial to NEW EDGAR Online Pro

Form 10-Q for GOODYEAR TIRE & RUBBER CO /OH/


3-Nov-2008

Quarterly Report


ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.
(All per share amounts are diluted)

OVERVIEW
The Goodyear Tire & Rubber Company is one of the world's leading manufacturers of tires, with one of the most recognizable brand names in the world and operations in most regions of the world. We have a broad global footprint with 64 manufacturing facilities in 25 countries, including the United States. We operate our business through four operating segments representing our regional tire businesses: North American Tire; Europe, Middle East and Africa Tire; Latin American Tire; and Asia Pacific Tire.
During the first quarter of 2008, we formed a new strategic business unit, Europe, Middle East and Africa Tire ("EMEA"), by combining our former European Union Tire and Eastern Europe, Middle East and Africa Tire business units and have aligned the external presentation of our results with the current management and operating structure.
As a result of the sale of substantially all of our Engineered Products business on July 31, 2007, we have reported the results of that segment as discontinued operations. Unless otherwise indicated, all disclosures in this Management's Discussion and Analysis of Financial Condition and Results of Operations relate to continuing operations.
During the third quarter of 2008, we continued to experience difficult industry conditions, particularly in North America and parts of Europe, characterized by lower motor vehicle sales and production and a trend toward lower miles driven in response to high fuel prices and weakening economic conditions. In addition, raw material costs remain at historically high levels and are volatile.
We are focused intensely on managing appropriately given the environment. Actions being taken include:
• offsetting raw material cost increases with price and mix improvements,

• raising our four-point cost savings plan target to more than $2 billion,

• reducing production schedules at certain of our manufacturing facilities,

• continuing our focus on consumer-driven product development and innovation,

• improving our supply chain,

• aggressively limiting spending,

• re-evaluating the timing of planned capital expenditures, and

• engaging in active contingency planning.

In the third quarter of 2008, we recorded net income of $31 million compared to net income of $668 million in the comparable period of 2007. Income from continuing operations in the third quarter of 2008 was $31 million compared to $159 million in the third quarter of 2007. Net sales in the third quarter of 2008 increased $108 million, or 2.1%, to $5,172 million from $5,064 million in the third quarter of 2007.
In the third quarter of 2008, our total segment operating income was $266 million compared to $382 million in the third quarter of 2007. See "Results of Operations - Segment Information" for additional information.
Raw material costs continued to rise in the third quarter of 2008 and were approximately $238 million, or 15.9%, higher than the comparable period of 2007. For the nine months ended September 30, 2008, raw material costs rose by 8.2% over the comparable period of 2007. During the nine month period, all of our businesses have been successful in offsetting higher raw material costs with price and mix improvements. In addition, we expect raw material costs for the full year of 2008 to be up approximately 12% compared to 2007.
In the first nine months of 2008, we recorded net income of $253 million compared to net income of $550 million in the comparable period of 2007. Income from continuing operations in the first nine months of 2008 was $253 million compared to $78 million in the first nine months of 2007. Net sales in the first nine months of 2008 increased $869 million, or 6.0%, to $15,353 million from $14,484 million in the first nine months of 2007.

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During the third quarter of 2008, we continued to make progress on several key initiatives, including the amendment of our pan-European accounts receivable securitization facility, funding the Voluntary Employees' Beneficiary Association ("VEBA") and continued cost reductions under our four-point cost savings plan.
On July 23, 2008, certain of our European subsidiaries amended and restated our pan-European accounts receivable securitization facility to increase the funding capacity of that facility from €275 million to €450 million and to extend the expiration date from 2009 to 2015. As a result of this refinancing, more than 80% of our debt maturities are now in 2011 and beyond.
On August 22, 2008, the U.S. District Court for the Northern District of Ohio approved the settlement agreement establishing an independent VEBA for current and future United Steelworkers ("USW") retirees. Following the District Court's approval, we made a one-time cash contribution of approximately $1 billion to the VEBA and, following the expiration of a 30-day appeal period, we recorded an $11 million charge ($13 million net of minority interest) for settlement of the related obligations and removed $1.1 billion of liabilities for USW retiree healthcare benefits from our balance sheet.
With respect to our four-point cost savings plan, which includes continuous improvement programs, reducing high-cost manufacturing capacity, leveraging our global position by increasing low-cost country sourcing, and reducing selling, administrative and general expense, we now expect to achieve more than $2.0 billion of aggregate gross cost savings from 2006 through 2009. The expected cost reductions consist of:
• More than $1.4 billion of estimated savings related to continuous improvement initiatives, including business process improvements, such as six sigma and lean manufacturing, leverage from manufacturing upgrades, product reformulations and safety programs, and ongoing savings that we expect to achieve from our master labor agreement with the United Steelworkers ("USW") (through September 30, 2008, we estimate we have achieved nearly $1,090 million in savings under these initiatives);

• More than $150 million of estimated savings from the reduction of high-cost manufacturing capacity by over 25 million units (the announcement in the second quarter of 2008 to close our Somerton, Australia plant completed this element of our four-point cost savings plan);

• Between $200 million to $300 million of estimated savings related to our sourcing strategy of increasing our procurement of tires, raw materials, capital equipment and indirect materials from low-cost countries (through September 30, 2008, we estimate we have achieved nearly $140 million in savings under this strategy);

• Between $200 million to $250 million of estimated savings from reductions in selling, administrative and general expense related to initiatives including benefit plan changes, back-office and warehouse consolidations, supply chain improvements, legal entity reductions and headcount rationalizations (through September 30, 2008, we estimate we have achieved approximately $210 million in savings under these efforts).

We have updated our 2008 industry volume estimates for North America and Europe. Our estimates are as follows: North American consumer replacement volume is expected to be down 3%, while commercial replacement volume is expected to be down 6% to 7%. In North America, we estimate consumer OE volume will be down 18% to 20%, and commercial OE volume will be down 14% to 16%. For Europe, consumer replacement volume is expected to be down 4% to 5% and commercial replacement volume is expected to be down 7% to 9%. We expect consumer OE volume to be down 2% to 4%, and commercial OE volume to be up 4% to 6%. In conjunction with the expected decline in sales volume, we have reduced planned production schedules by approximately 12 million and 8 million units in North American Tire and EMEA, respectively, of which approximately 6 million and 3 million units, respectively, have been achieved through September 30, 2008.

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RESULTS OF OPERATIONS
CONSOLIDATED
Three Months Ended September 30, 2008 and 2007 Net sales in the third quarter of 2008 were $5,172 million, increasing $108 million, or 2.1%, from $5,064 million in the 2007 third quarter. We recorded income from continuing operations of $31 million, or $0.13 per share, in the third quarter of 2008 compared to income from continuing operations of $159 million, or $0.67 per share, in the third quarter of 2007. Net income of $31 million, or $0.13 per share, was recorded in the third quarter of 2008 compared to $668 million, or $2.75 per share, in the third quarter of 2007.
Net sales in the third quarter of 2008 were favorably impacted by price and product mix of $313 million, mainly in North American Tire, EMEA and Latin American Tire, foreign currency translation of $113 million primarily in EMEA and Latin American Tire, and $96 million in other tire-related businesses, mainly in North American Tire. These positive changes were partially offset by lower volume of $270 million, mostly in North American Tire and EMEA, and a decrease in sales from the 2007 divestiture of our Tire & Wheel Assembly operations, which contributed sales of $145 million in the third quarter of 2007.
Worldwide tire unit sales in the third quarter of 2008 were 48.2 million units, a decrease of 3.5 million units, or 6.7%, compared to the 2007 period. There was a decrease of 1.5 million units, or 4.3%, in replacement units, primarily in North American Tire and EMEA. North American Tire consumer replacement volume decreased 1.1 million units, or 8.0%, and EMEA consumer replacement volume decreased 0.5 million units, or 3.4%. The decline in consumer replacement volume is primarily due to weakening economic conditions in the U.S. and Europe. OE units decreased 2.0 million units, or 13.1%, primarily in North American Tire and EMEA, partially offset by an increase in Asia Pacific Tire. The significant decline in North American Tire OE volume was driven by difficult U.S. economic conditions and rising fuel prices that have reduced demand for new vehicles.
Cost of goods sold (CGS) in the third quarter of 2008 was $4,316 million, an increase of $265 million compared to $4,051 million in the third quarter of 2007. As a percentage of sales, CGS was 83.4% compared to 80.0% in the 2007 period. CGS in the third quarter of 2008 increased due to higher raw material costs of $238 million, $164 million of higher conversion costs, primarily in North American Tire and EMEA including about $70 million of period charges due to abnormally low production, foreign currency translation of $90 million, $75 million of increased costs related to other tire-related businesses, product mix-related cost increases of $33 million, mostly related to North American Tire and EMEA, higher transportation costs of $12 million, a VEBA-related settlement charge of $11 million, and charges related to Hurricanes Ike and Gustav of $7 million. Also increasing CGS was increased accelerated depreciation of $7 million. Reducing CGS were lower volume of $215 million primarily in North American Tire and EMEA and decreased costs related to the 2007 divestiture of our Tire & Wheel Assembly operations, which had costs of $139 million in the third quarter of 2007. Rationalization plans also created additional savings of $14 million in the third quarter of 2008.
Selling, administrative and general expense (SAG) was $627 million in the third quarter of 2008, compared to $670 million in the third quarter of 2007, a decrease of $43 million, or 6.4%. The decrease was driven primarily by lower executive compensation costs of $54 million due to changes in estimated payouts and a decrease in our stock price and decreased advertising costs of $19 million. Rationalization plans also created additional savings of $9 million in the third quarter of 2008. Partially offsetting these decreases were increased wages and other benefits of $19 million and foreign currency translation of $15 million. SAG as a percentage of sales was 12.1% in the third quarter of 2008, compared to 13.2% in the 2007 period.
Interest expense was $73 million in the third quarter of 2008, a decrease of $33 million compared to $106 million in the third quarter of 2007. The decrease related primarily to lower average debt levels due to the repayment of the $300 million term loan due March 2011 in August 2007 and the exchange of $346 million of our 4% convertible notes in the fourth quarter of 2007. Also decreasing debt levels was the repayment of $200 million of floating rate notes due 2011, $450 million of 11% notes due 2011, and $100 million of 6 3/8% notes due 2008 during the first quarter of 2008. The decrease in interest expense is also attributable to reduced market interest rates on variable rate debt.

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Other (Income) and Expense was $4 million of expense in the third quarter of 2008, compared to $33 million of income in the third quarter of 2007. Net gains on asset sales were $4 million and $10 million in the 2008 and 2007 periods, respectively, related primarily to the sale of properties in England in 2008 and North America in 2007. Interest income decreased by $23 million due primarily to lower average cash balances. Foreign currency exchange losses increased due primarily to the effect of changing exchange rates on foreign currency-denominated monetary items in Canada, Australia and Poland. The impact was partially mitigated by gains of a similar nature in Brazil. Royalty income includes royalties from licensing arrangements related to divested businesses, including recognition of deferred income from a trademark licensing agreement related to our Engineered Products business that was divested in the third quarter of 2007.
For the third quarter of 2008, we recorded tax expense of $66 million on income from continuing operations before income taxes and minority interest of $118 million. We record taxes based on overall estimated annual effective tax rates. Due to our projected pre-tax income (loss) in the United States, the estimated annual U.S. effective tax rate is subject to wide variability requiring us to record our U.S. taxes on a discrete item basis for the third quarter of 2008. The volatility in our effective tax rate is due primarily to our continuing to maintain a full valuation allowance against our net Federal and state deferred tax assets. Included in tax expense for the third quarter of 2008 was a net tax charge for discrete items of $10 million ($6 million net of minority interest), related primarily to return-related adjustments for our German operations. For the third quarter of 2007, we recorded tax expense of $95 million on income from continuing operations before income taxes and minority interest of $268 million. Included in tax expense for the third quarter of 2007 was a net tax charge of $15 million ($12 million net of minority interest) related primarily to a tax law change in Germany, which was enacted in the third quarter.
Our losses in certain foreign locations in recent periods represented sufficient negative evidence to require us to maintain a full valuation allowance against our net deferred tax assets in these foreign locations. However, it is reasonably possible that sufficient positive evidence required to release all, or a portion, of these valuation allowances within the next 12 months will exist, resulting in one-time tax benefits of up to $100 million ($80 million net of minority interest).
Minority interest was $21 million in the third quarter of 2008, an increase of $7 million compared to $14 million in the third quarter of 2007. The increase primarily relates to increased earnings in Goodyear Dunlop Tires Europe B.V. and Goodyear Dunlop Tires North America, Ltd. Rationalization Activity
During the third quarter of 2008, $34 million ($33 million after-tax or $0.14 per share) of net charges were recorded. New charges of $39 million represented $23 million for plans initiated in 2008 and $16 million for plans initiated in 2007 and prior years. New charges for the 2008 plans included $10 million related to associate severance costs and $13 million primarily for other exit costs and non-cancelable lease costs. These amounts included $23 million related to cash outflows. New charges for the 2007 and prior year plans included $14 million related to associate severance and pension termination benefit costs and $2 million primarily for other exit costs and non-cancelable lease costs. These amounts included $14 million related to cash outflows, $1 million for non-cash pension termination benefit costs and $1 million for other non-cash exit costs. The third quarter of 2008 included the reversal of $5 million of reserves for actions no longer needed for their originally intended purpose.
In the third quarter of 2008, we reached an agreement with union members to close fully the Tyler, Texas facility and recorded $13 million of charges related primarily to employee severance. Also, in the third quarter of 2008, we announced plans to exit 92 of our underperforming retail stores in the U.S. by December 31, 2008. As a result, we recorded $12 million of charges primarily for non-cancelable lease costs in the third quarter of 2008.
For further information, refer to Note 2, Costs Associated with Rationalization Programs.
Discontinued Operations
Discontinued operations generated net income of $509 million, or $2.08 per share, in the third quarter of 2007, which represented the results of operations of our former Engineered Products business through the July 31, 2007 sale date, including an after-tax gain on the sale of discontinued operations of $517 million.

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Nine Months Ended September 30, 2008 and 2007 Net sales in the first nine months of 2008 were $15,353 million, increasing $869 million, or 6.0%, from $14,484 million in the first nine months of 2007. We recorded income from continuing operations of $253 million, or $1.04 per share, in the first nine months of 2008 compared to income from continuing operations of $78 million, or $0.39 per share, in the first nine months of 2007. Net income of $253 million, or $1.04 per share, was recorded in the first nine months of 2008 compared to net income of $550 million, or $2.44 per share, in the first nine months of 2007.
Net sales in the first nine months of 2008 were favorably impacted by price and product mix of $858 million, mainly in North American Tire, EMEA and Latin American Tire, $759 million in foreign currency translation, primarily in EMEA, Latin American Tire and Asia Pacific Tire, and an increase in other tire-related business' sales of $302 million, primarily due to third party sales of chemical products in North American Tire. These were offset by a decrease due to the 2007 divestiture of our Tire & Wheel Assembly operations, which contributed sales of $481 million in the first nine months of 2007, and decreased volume of $568 million, primarily in North American Tire and EMEA.
Worldwide tire unit sales in the first nine months of 2008 were 144.0 million units, a decrease of 7.7 million units, or 5.1%, compared to the 2007 period. Replacement units decreased by 2.8 million units, or 2.6%, primarily in North American Tire and EMEA. North American Tire consumer replacement volume decreased 2.4 million units, or 6.3%, and EMEA consumer replacement volume decreased 0.8 million units, or 1.9%. The decline in consumer replacement volume is due in part to weakening economic conditions in the U.S. and Europe. The decrease in replacement units was partially offset by an increase in Asia Pacific consumer replacement units of 0.6 million, or 6.5%. OE units decreased by 4.9 million units, or 10.8%, primarily in North American Tire and EMEA, partially offset by an increase in Asia Pacific Tire. The significant decline in North American Tire OE volume was driven by difficult U.S. economic conditions and rising fuel prices that have reduced demand for new vehicles.
Cost of goods sold (CGS) in the first nine months of 2008 was $12,473 million, an increase of $714 million, or 6.1%, compared to $11,759 million in the first nine months of 2007. CGS as a percentage of sales was 81.2% in the first nine months of 2008 and 2007. CGS in the first nine months of 2008 increased due to higher foreign currency translation of $601 million, higher raw material costs of $361 million, $286 million of increased costs related to other tire-related businesses, primarily due to third party sales of chemical products in North American Tire, product mix-related cost increases of $176 million, mostly related to North American Tire and EMEA, and higher transportation costs of $45 million. Also unfavorably impacting CGS was $309 million of higher conversion costs, mainly in North American Tire and EMEA including about $70 million of period charges due to abnormally low production, and a VEBA-related charge of $11 million. Reducing CGS were lower volume, primarily in North American Tire and EMEA, of $466 million, savings from rationalization plans of $56 million, and lower accelerated depreciation of $14 million. CGS also benefited from decreased costs related to the 2007 divestiture of our Tire & Wheel Assembly operations, which had costs of $465 million in the first nine months of 2007. Included in 2007 was a curtailment charge of approximately $27 million related to the benefit plan changes announced in the first quarter of 2007.
Selling, administrative and general expense (SAG) was $1,997 million in the first nine months of 2008, compared to $2,025 million in the first nine months of 2007, a decrease of $28 million, or 1.4%. The decrease was driven primarily by lower executive compensation costs of $90 million primarily due to changes in estimated payouts and a decline in our stock price, lower advertising expenses of $26 million, savings from rationalization plans of $10 million, and lower discretionary spending. These were partially offset by unfavorable foreign currency translation of $106 million and increased wages and other benefit costs of $27 million. Included in 2007 was $37 million related to a curtailment charge for the benefit plan changes announced in the first quarter of 2007. SAG as a percentage of sales was 13.0% and 14.0% in the first nine months of 2008 and 2007, respectively.
Interest expense was $238 million in the first nine months of 2008, a decrease of $113 million compared to $351 million in the first nine months of 2007. The decrease related primarily to lower average debt levels due to the repayment of the $300 million term loan due March 2011 in August 2007, the repayment of $175 million of 8.625% notes due 2011 and $140 million of 9% notes due 2015 in June 2007, and the exchange of $346 million of our 4% convertible notes in the fourth quarter of 2007. In addition, we repaid $200 million of floating rate notes due 2011, $450 million of 11% notes due 2011, and $100 million of 6 3/8% notes due 2008 during the first quarter of 2008. Also decreasing interest expense was a decline in interest rates due to reduced market interest rates on variable rate debt.

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Other (Income) and Expense was $24 million of income in the first nine months of 2008, compared to $14 million of income in the first nine months of 2007. Net gains on asset sales were $41 million in 2008 and $29 million in 2007, related primarily to the sale of properties in England, Germany, Morocco, Argentina and New Zealand in 2008 and North America and Australia in 2007. Interest income decreased by $32 million due primarily to lower average cash balances. Financing fees included charges of $43 million and $47 million in the first nine months of 2008 and 2007, respectively, related to refinancing activities and debt redemption. Fire loss expense in 2007 included expenses related to a fire at our tire manufacturing facility in Thailand. Foreign currency exchange losses decreased due primarily to the effect of changing exchange rates on foreign-currency denominated monetary items in Brazil, Chile and Turkey. The impact was partially offset by losses of a similar nature in Australia and Canada. Royalty income increased $16 million and included royalties from licensing arrangements related to divested businesses, including recognition of deferred income from a trademark licensing agreement related to our Engineered Products business that was divested in the third quarter of 2007.
For the first nine months of 2008, we recorded tax expense of $217 million on income from continuing operations before income taxes and minority interest of $535 million. We record taxes based on overall estimated annual effective tax rates. Due to our projected pre-tax income (loss) in the United States, the estimated annual U.S. effective tax rate is subject to wide variability requiring us to record our U.S. taxes on a discrete item basis for the first nine months of 2008. The volatility in our effective tax rate is due primarily to our continuing to maintain a full valuation allowance against our net Federal and state deferred tax assets. Included in tax expense for the first nine months of 2008 was a net tax charge for discrete items of $10 million ($6 million net of minority interest), related primarily to return-related adjustments for our German operations. For the first nine months of 2007, we recorded tax expense of $209 million on income from continuing operations before income taxes and minority interest of $339 million. Included in tax expense for the first nine months of 2007 was a net tax charge of $4 million, consisting of $15 million ($12 million net of minority interest) related primarily to a tax law change in Germany, which was enacted in the third quarter, and a tax benefit of $11 million ($0.05 per share) related to prior periods. The 2007 out-of-period adjustment related to our correction of the inflation adjustment on equity of our subsidiary in Colombia as a permanent tax benefit rather than as a temporary tax benefit dating back as far as 1992, with no individual year being significantly affected.
Minority interest was $65 million in the first nine months of 2008, an increase of $13 million compared to $52 million in the third quarter of 2007. The increase related primarily to higher earnings in Goodyear Dunlop Tires Europe B. V. and Goodyear Dunlop Tires North America, Ltd. Rationalization Activity
For the first nine months of 2008, $134 million ($128 million after-tax or $0.53 per share) of net charges were recorded. New charges of $140 million were comprised of $101 million for plans initiated in 2008 and $39 million for plans initiated in 2007 and prior years. New charges for the 2008 plans included $87 million related to associate severance and pension curtailment costs and $14 million primarily for other exit costs and non-cancelable lease costs. These amounts included $100 million related to cash outflows and $1 million for non-cash pension curtailment costs. The $39 million of new charges for 2007 and prior year plans consisted of $26 million of associate severance and pension termination benefit costs and $13 million primarily for other exit costs and non-cancelable lease costs. These amounts included $33 million related to cash outflows, $5 million for other non-cash exit costs and $1 million for non-cash pension termination benefit costs. The first nine months of 2008 included the reversal of $6 million of reserves for actions no longer needed for their originally intended purpose. Approximately 1,400 associates remain to be released under programs initiated in 2008, most of whom will be released within the next 12 months.
During the first nine months of 2008, we reached an agreement with union members to close fully the Tyler, Texas facility and recorded $13 million of . . .

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