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| SPR > SEC Filings for SPR > Form 10-Q on 31-Oct-2008 | All Recent SEC Filings |
31-Oct-2008
Quarterly Report
On July 7, 2008, Spirit Europe announced that it had signed a contract with
Airbus to design and produce a major wing structure for the A350 XWB program.
Spirit Europe will design and assemble the wing leading edge structure primarily
at its facility in Prestwick, Scotland. The Composite Front Spar will be built
at Spirit's recently announced Kinston, North Carolina site with composite
sub-assemblies being manufactured at the Spirit Malaysia facility at Subang,
Malaysia. In addition, Spirit Europe announced that it had reached an agreement
with Airbus to extend its existing contract to supply leading and trailing edges
and other wing structures on the A319, A320 and A321 aircraft family at its
Prestwick facility from 2011 until 2015.
Overview
We are the largest independent non-OEM (OEM refers to aircraft original
equipment manufacturer) parts designer and manufacturer of commercial
aerostructures in the world. Aerostructures are structural components, such as
fuselages, propulsion systems and wing systems for commercial, military and
business jet aircraft. We derive our revenues primarily through long-term supply
agreements with Boeing, Airbus, and various business jet, regional jet and other
aerospace customers. For the three months ended September 25, 2008, we generated
net revenues of $1,027.2 million and net income of $74.0 million and for the
nine months ended September 25, 2008, we generated net revenues of
$3,125.7 million and net income of $245.6 million.
We are organized into three principal reporting segments: (1) Fuselage
Systems, which include the forward, mid and rear fuselage sections,
(2) Propulsion Systems, which include nacelles, struts/pylons and engine
structural components, and (3) Wing Systems, which include facilities in Tulsa
and McAlester, Oklahoma and Prestwick, Scotland that manufacture wings, wing
components, flight control surfaces and other miscellaneous structural parts.
All other activities fall within the All Other segment, principally made up of
sundry sales of miscellaneous services, tooling contracts, and sales of natural
gas through a tenancy-in-common with other Wichita companies. Fuselage Systems,
Propulsion Systems, Wing Systems and All Other represented approximately 50%,
32%, 18% and less than 1%, respectively, of our segment operating income before
unallocated corporate expenses for the three months ended September 25, 2008.
Fuselage Systems, Propulsion Systems, Wing Systems and All Other represented
approximately 52%, 29%, 19% and less than 1%, respectively, of our segment
operating income before unallocated corporate expenses for the nine months ended
September 25, 2008.
Results of Operations
Three Months Three Months Nine Months Nine Months
Ended Ended Percentage Ended Ended Percentage
September 25, September 27, Change to Prior September 25, September 27, Change to Prior
2008 2007 Year 2008 2007 Year
($ in millions)
Net revenues $ 1,027.2 $ 967.5 6% $ 3,125.7 $ 2,880.4 9%
Operating costs and expenses
Cost of sales 864.3 804.7 7% 2,596.1 2,388.2 9%
Selling, general and
administrative 39.0 42.9 (9% ) 119.0 142.3 (16% )
Research and development 12.7 13.3 (5% ) 33.1 37.4 (11% )
Total operating costs and
expenses 916.0 860.9 6% 2,748.2 2,567.9 7%
Operating income 111.2 106.6 4% 377.5 312.5 21%
Interest expense and financing
fee amortization (9.9 ) (9.7 ) 2% (29.5 ) (28.1 ) 5%
Interest income 4.4 8.0 (45% ) 15.1 22.8 (34% )
Other income (loss), net (0.7 ) 1.3 (154% ) 0.9 5.1 (82% )
Income before income taxes 105.0 106.2 (1% ) 364.0 312.3 17%
Income tax provision (31.0 ) (22.6 ) 37% (118.4 ) (90.9 ) 30%
Net income $ 74.0 $ 83.6 (11% ) $ 245.6 $ 221.4 11%
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For purposes of measuring production or ship set deliveries for Boeing aircraft in a given period, the term "ship set" refers to sets of structural fuselage components produced or delivered for one aircraft in such period. For purposes of measuring production or ship set deliveries for Airbus aircraft in a given period, the term "ship set" refers to all structural aircraft components produced or delivered for one aircraft in such period. Other components which are part of the same aircraft ship sets could be produced or shipped in earlier or later accounting periods than the components used to measure production or ship set deliveries, which may result in slight variations in production or delivery quantities of the various ship set components in any given period.
Comparative ship set deliveries by model are as follows:
Three Months Three Months Nine Months Nine Months
Ended Ended Ended Ended
September 25, September 27, September 25, September 27,
Model 2008 2007 2008 2007
B737 87 84 275 252
B747 4 5 15 14
B767 3 3 9 10
B777 18 21 60 63
B787 1 - 3 1
Total Boeing 113 113 362 340
A320 Family 90 91 280 268
A330/340 23 22 68 65
A380 4 2 10 2
Total Airbus 117 115 358 335
Hawker 800 Series 24 17 63 48
Total 254 245 783 723
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Results of Operations for the Three Months Ended September 25, 2008 and
September 27, 2007
Net Revenues. Net revenues for the three months ended September 25, 2008 were
$1,027.2 million, an increase of $59.7 million, or 6%, compared with net
revenues of $967.5 million for the same period in the prior year. The increase
in net revenues is primarily attributable to an increase in ship set deliveries,
changes in product mix, a volume-based pricing adjustment and higher aftermarket
sales. Ship set deliveries to Boeing remained unchanged at 113 ship sets for the
third quarter of 2008 as compared to the same period in 2007, as higher ship set
volume during the quarter prior to the Strike was offset by the reduction in
production volume, which occurred after the Strike began. The Strike resulted in
a total of 19 ship-in-place ship set deliveries during the period from the
Strike's inception on September 6, 2008 through September 25, 2008 for which we
recorded revenue of $124.4 million. Ship set deliveries to Airbus increased by
2% to 117 ship sets during the third quarter of 2008 from 115 ship sets in the
third quarter of 2007, while ship set deliveries to Hawker increased to 24 ship
sets during the third quarter of 2008 from 17 ship sets in the third quarter of
2007, due to increases in the customer delivery schedule. In total, in the third
quarter of 2008, we delivered 254 ship sets compared to 245 ship sets delivered
for the same period in the prior year, a 4% increase. Approximately 98% of
Spirit's net revenues for the third quarter of 2008 came from our two largest
customers, Boeing and Airbus.
Cost of Sales. Cost of sales as a percentage of net revenues was 84% for the
three months ended September 25, 2008 as compared to 83% for the same period in
the prior year. During the third quarter of 2008, Spirit updated its contract
profitability estimates to reflect continued operating efficiency improvements
and the impact of the Strike. The Company's continued focus on improving
operating efficiency resulted in a $5 million favorable cumulative catch-up
adjustment, which was more than offset by an $18 million unfavorable cumulative
catch-up adjustment caused by the Strike. The impact of the $13 million net
unfavorable cumulative catch-up adjustment was primarily reflected in the
Fuselage Systems segment. The unfavorable adjustment reflects the impact of the
Strike on current contract block profitability, assuming the Strike concludes in
early November 2008, followed by an approximately 90 day transition period at
Spirit to resume normal production levels. If the Strike were to extend beyond
early November 2008, additional cost impacts could be incurred, partially offset
by additional revenue from volume-based price increases retroactive to June 1,
2008.
Selling, General and Administrative. SG&A as a percentage of net revenue for
the three months ended September 25, 2008 remained unchanged at 4% as compared
to the same period in the prior year. In the third quarter of 2008, we
recognized $4.0 million in stock compensation expense as compared to
$5.7 million during the third quarter of 2007.
Research and Development. R&D costs as a percentage of net revenues were
unchanged at approximately 1% for the three months ended September 25, 2008 and
September 27, 2007 as R&D spending on new product development has remained
reasonably constant in recent periods.
Operating Income. Operating income for the three months ended September 25,
2008 was $111.2 million, an increase of $4.6 million, or 4%, compared to
operating income of $106.6 million for the same period in the prior year. The
increase was due to lower SG&A and R&D expenses, as compared to the third
quarter of 2007.
Interest Expense and Financing Fee Amortization. Interest expense and
financing fee amortization for the three months ended September 25, 2008
includes $8.6 million of interest and fees paid or accrued in connection with
long-term debt and $1.3 million in amortization of deferred financing costs as
compared to $8.5 million of interest and fees paid or accrued in connection with
long-term debt and $1.2 million in amortization of deferred financing costs for
the same period in the prior year. The increase of $0.2 million as compared to
the third quarter of 2007 primarily resulted from an increase in amortizable
costs associated with the amendment and restatement of our senior credit
facility on March 18, 2008 and the interest incurred on the Malaysian loan.
Interest Income. Interest income for the three months ended September 25,
2008 consisted of $3.7 million of accretion of the discounted long-term
receivable from Boeing for capital expense reimbursement pursuant to the Asset
Purchase Agreement for the Boeing Acquisition and $0.7 million in interest
income as compared to $5.3 million of accretion of the discounted long-term
receivable and $2.7 million of interest income for the same period in the prior
year. The accretion income will continue to decrease as the outstanding balance
due decreases.
Provision for Income Taxes. The income tax provision for the three months
ended September 25, 2008 included $31.1 million for federal income taxes and
($0.1) million for foreign taxes. The income tax provision for the three months
ended September 27, 2007 included $36.7 million for federal income taxes,
($14.5) million for state taxes, and $0.4 million for foreign taxes. The U.S.
Research and Experimentation Tax Credit ("R&E Tax Credit") expired December 31,
2007 but was reinstated on October 3, 2008 retroactive to January 1, 2008. Thus,
the impact of the 2008 R&E Tax Credit is not reflected in the income tax
provision for the three months ended September 25, 2008. The 29.5% effective
income tax rate for the three months ended September 25, 2008 differs from the
21.3% effective income tax rate for the same period in the prior year, primarily
due to the R&E Tax Credit's expiration effective December 31, 2007 and lower
state income tax credits.
Segments. We are organized into three principal reporting segments:
(1) Fuselage Systems, which include the forward, mid and rear fuselage sections,
(2) Propulsion Systems, which include nacelles, struts/pylons and engine
structural components, and (3) Wing Systems, which include facilities in Tulsa
and McAlester, Oklahoma and Prestwick, Scotland that manufacture wings, wing
components, flight control surfaces and other miscellaneous structural parts.
All other activities fall within the All Other segment, principally made up of
sundry sales of miscellaneous services, tooling contracts, and sales of natural
gas through a tenancy-in-common with other Wichita companies.
The following table shows comparable segment operating income before
unallocated corporate expenses for the three months ended September 25, 2008
compared to the three months ended September 27, 2007:
Three Months Ended Three Months Ended
September 25, 2008 September 27, 2007
($ in millions)
Segment Net Revenues
Fuselage Systems $ 484.8 $ 434.3
Propulsion Systems 291.5 278.9
Wing Systems 246.8 251.5
All Other 4.1 2.8
$ 1,027.2 $ 967.5
Segment Operating Income
Fuselage Systems $ 73.5 $ 78.1
Propulsion Systems 47.1 45.9
Wing Systems 26.9 23.5
All Other - 0.3
147.5 147.8
Unallocated corporate SG&A (35.6 ) (39.9 )
Unallocated research and development (0.7 ) (1.3 )
Total operating income $ 111.2 $ 106.6
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Improvements to total segment net revenues and operating income before unallocated corporate expenses for the three months ended September 25, 2008 compared to the three months ended September 27, 2007 were driven by changes in product mix, a volume-based pricing adjustment for Boeing sales, and lower expenses, primarily R&D associated with new programs. Fuselage Systems, Propulsion Systems, Wing Systems and All Other represented approximately 47%, 28%, 24% and 1%, respectively, of our net revenues for the three months ended September 25, 2008. Net revenues attributable to Airbus are recorded in the Wing Systems segment. Fuselage Systems, Propulsion Systems, Wing Systems and All Other represented approximately 50%, 32%, 18% and less than 1%, respectively, of our segment operating income
before unallocated corporate expenses for the three months ended September 25,
2008.
Fuselage Systems. Fuselage Systems segment net revenues for the three months
ended September 25, 2008 were $484.8 million, an increase of $50.5 million, or
12%, over the same period in the prior year. The increase was driven by delivery
of one B787 forward fuselage, a volume-based pricing adjustment and higher
non-recurring engineering revenues. For the third quarter of 2008, the Strike
resulted in $68.7 million of ship-in-place revenue in the Fuselage Systems
segment. Fuselage Systems posted segment operating margins of 15% for the three
months ended September 25, 2008, down from 18% in the same period of 2007. This
reflects most of the $13 million net unfavorable cumulative catch-up adjustment
recognized in the third quarter of 2008 and higher segment R&D expense.
Propulsion Systems. Propulsion Systems segment net revenues for the three
months ended September 25, 2008 were $291.5 million, an increase of
$12.6 million, or 5%, over the same period in the prior year. The increase was
primarily a result of higher aftermarket sales. For the third quarter of 2008,
the Strike resulted in $40.8 million of ship-in-place revenue in the Propulsion
Systems segment. Propulsion Systems posted segment operating margins of 16% for
the three months ended September 25, 2008, down from 17% in the same period of
2007. The impact of the Strike to Propulsion Systems segment margins was more
than offset by improved operating efficiencies.
Wing Systems. Wing Systems segment net revenues for the three months ended
September 25, 2008 were $246.8 million, a decrease of $4.7 million, or 2%, over
the same period in the prior year. Although total ship set deliveries to Boeing
were the same for the three months ending September 25, 2008 and September 27,
2007, the Boeing 747 and 777 wing systems programs had fewer ship set
deliveries, which led to the lower revenue in the Wings Systems segment. For the
third quarter of 2008, the Strike resulted in $14.9 million of ship-in-place
revenue in the Wings Systems segment. Wing Systems posted segment operating
margins of 11% for the third quarter of 2008, up from 9% in the same period of
2007, reflecting continued improvement in operating efficiencies and lower
segment R&D expense, partially offset by unfavorable cumulative catch-up
adjustments.
All Other. The All Other net revenues consist of sundry sales of
miscellaneous services, tooling contracts, and revenues from the Kansas
Industrial Energy Supply Company, or KIESC. The $1.3 million increase in net
revenues for the three months ended September 25, 2008, compared to the three
months ended September 27, 2007, was primarily driven by greater tooling sales.
Results of Operations for the Nine Months Ended September 25, 2008 and
September 27, 2007
Net Revenues. Net revenues for the nine months ended September 25, 2008 were
$3,125.7 million, an increase of $245.3 million, or 9%, compared with net
revenues of $2,880.4 million for the same period in the prior year. The increase
in net revenues is primarily attributable to an increase in ship set deliveries,
changes in product mix, a volume-based pricing adjustment and higher aftermarket
sales. Ship set deliveries to Boeing increased by 6% to 362 ship sets in the
nine months ended September 25, 2008, from 340 ship sets during the nine months
ended September 27, 2007. Ship set volume increases for the year-to-date period
prior to the Strike were partially offset by lower volume after the strike
began. Boeing continues to pay for ship-in-place units completed during the
Strike and revenues are being recorded on such units consistent with contractual
terms. The Strike resulted in a total of 19 ship-in-place ship set deliveries
during the period from the Strike's inception on September 6, 2008 through
September 25, 2008 for which we recorded revenue of $124.4 million. Ship set
deliveries to Airbus increased by 7% to 358 ship sets during the first nine
months of 2008 from 335 ship sets in the first nine months of 2007. In total,
for the nine months ended September 25, 2008, we delivered 783 ship sets
compared to 723 ship sets delivered for the same period in the prior year, an 8%
increase. Approximately 98% of Spirit's net revenues for the nine months ended
September 25, 2008 came from our two largest customers, Boeing and Airbus.
Cost of Sales. Cost of sales as a percentage of net revenues was 83% for the
nine month periods ended September 25, 2008 and September 27, 2007. During the
first nine months of 2008, Spirit updated its contract profitability estimates
to reflect continued operating efficiency improvements and the impact of the
Strike. The Company's continued focus on improving operating efficiency resulted
in a $4.8 million favorable cumulative catch-up adjustment which was more than
offset by an $8.4 million unfavorable cumulative catch-up adjustment caused by
the Strike. These cumulative catch-up adjustments exclude adjustments to the
current year and are not comparable to the quarterly cumulative catch-up
adjustments which include adjustments through the first half of 2008. The net
impact of the $3.6 million unfavorable cumulative catch-up adjustment was evenly
reflected in the Fuselage Systems, Propulsion Systems and Wing Systems segments.
The unfavorable adjustment reflects the impact of the Strike on current contract
block profitability, assuming the Strike concludes by early November 2008,
followed by an approximately 90 day transition period at Spirit to resume normal
production levels. If the
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