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MSA > SEC Filings for MSA > Form 10-Q on 27-Oct-2008All Recent SEC Filings

Show all filings for MINE SAFETY APPLIANCES CO | Request a Trial to NEW EDGAR Online Pro

Form 10-Q for MINE SAFETY APPLIANCES CO


27-Oct-2008

Quarterly Report


Item 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

The following discussion and analysis should be read in conjunction with the historical financial statements and other financial information included elsewhere in this report on Form 10-Q. This discussion may contain forward-looking statements that involve risks and uncertainties. The forward-looking statements are not historical facts, but rather are based on current expectations, estimates, assumptions and projections about our industry, business, and future financial results. Our actual results could differ materially from the results contemplated by these forward-looking statements due to a number of factors. These factors include, but are not limited to, spending patterns of government agencies, competitive pressures, product liability claims and our ability to collect related insurance receivables, the success of new product introductions, currency exchange rate fluctuations, the identification and successful integration of acquisitions, and the risks of doing business in foreign countries. For discussion of risk factors affecting our business, see Item 1A. Risk Factors in our Annual Report on Form 10-K for the year ended December 31, 2007.

BUSINESS OVERVIEW

We are a global leader in the development, manufacture, and supply of products that protect people's health and safety. Our safety products typically integrate any combination of electronics, mechanical systems, and advanced materials to protect users against hazardous or life threatening situations. Our comprehensive lines of safety products are used by workers around the world in the fire service, homeland security, construction, and other industries, as well as the military.

We are committed to providing our customers with service unmatched in the safety industry and, in the process, enhancing our ability to provide a growing line of safety solutions for customers in key global markets. Four strategic imperatives drive us toward our goal of building customer loyalty by delivering exceptional levels of protection, quality, and value:

• Achieve sustainable growth through product leadership;

• Expand market penetration through exceptional customer focus;

• Control costs and increase efficiency in asset utilization; and

• Build the depth, breadth, and diversity of our global team.

We tailor our product offerings and distribution strategy to satisfy distinct customer preferences that vary across geographic regions. We believe that we best serve these customer preferences by organizing our business into three geographic segments: North America, Europe, and International. Each segment includes a number of operating companies. In 2007, approximately 52%, 24%, and 24% of our net sales were made by our North American, European, and International segments, respectively.

North America. Our largest manufacturing and research and development facilities are located in the United States. We serve our North American markets with sales and distribution functions in the U.S., Canada, and Mexico.

Europe. Our European segment includes well-established companies in most Western European countries, and more recently established operations in a number of Eastern European locations. Our largest European companies, based in Germany and France, develop, manufacture, and sell a wide variety of products. Operations in other European countries focus primarily on sales and distribution in their respective home country markets. While some of these companies may perform limited production, most of their sales are of products that are manufactured in our plants in Germany, France, and the U.S., or are purchased from third party vendors.

International. Our International segment includes operating entities located in Abu Dhabi, Argentina, Australia, Brazil, Chile, China, Hong Kong, India, Indonesia, Japan, Malaysia, Peru, Singapore, South Africa,

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Thailand, and Zambia, some of which are in developing regions of the world. Principal manufacturing operations are located in Australia, Brazil, South Africa, and China. These companies develop and manufacture products that are sold primarily in each company's home country and regional markets. The other companies in the International segment focus primarily on sales and distribution in their respective home country markets. While some of these companies may perform limited production, most of their sales are of products that are manufactured in our plants in the U.S., Germany, and France, or are purchased from third party vendors.

RESULTS OF OPERATIONS

Three Months Ended September 30, 2008 Compared to Three Months Ended
September 30, 2007

Net sales. Net sales for the three months ended September 30, 2008 were $285.9
million, an increase of $38.2 million, or 15%, compared with $247.7 million for
the three months ended September 30, 2007.



                               Three Months Ended
                                  September 30           Dollar     Percent
             (In millions)      2008         2007       Increase    Increase
             North America   $    140.8    $   129.7   $     11.1          9 %
             Europe                72.8         58.8         14.0         24
             International         72.3         59.1         13.2         22

Net sales by the North American segment were $140.8 million for the third quarter of 2008, an increase of $11.1 million, or 9%, compared to $129.7 million for the third quarter of 2007. During the third quarter of 2008, our sales of self-contained breathing apparatus (SCBA) improved $15.3 million. SCBA sales for the third quarter of 2008 include $13.2 million in shipments of our Firehawk®M7 Responder to the U.S. Air Force. Sales of Advanced Combat Helmets to the U.S. Army and CG634 helmets to the Canadian Forces were up $2.3 million and $2.1 million, respectively, in the current quarter. Shipments of gas masks and communication devices were down $4.1 million and $2.5 million, respectively, reflecting the completion of certain military orders.

Net sales for the European segment were $72.8 million for the third quarter of 2008, an increase of $14.0 million, or 24%, compared to $58.8 million for the third quarter of 2007. Local currency sales in Europe were $8.2 million higher than in the same quarter last year. The increase was primarily due to strong sales of SCBAs to the government in Germany and ballistic vests to the military in France. Currency translation effects increased European segment sales, when stated in U.S. dollars, by $5.8 million, reflecting the stronger euro.

Net sales for the International segment were $72.3 million in the third quarter of 2008, an increase of $13.2 million, or 22%, compared to $59.1 million for the third quarter of 2007. The sales increase was primarily in South Africa and Latin America, where local currency sales were up $4.8 million and $4.1 million, respectively. The improvement in South Africa was primarily due to strong growth in sales to the mining industry. Currency translation effects increased International segment sales, when stated in U.S. dollars, by $2.0 million.

Cost of products sold. Cost of products sold was $177.2 million in the third quarter of 2008, compared to $157.4 million in the third quarter of 2007. Cost of products sold, selling, general and administrative expenses, and research and development expenses include net periodic pension credits during the third quarters of 2008 and 2007 of $2.3 million and $1.3 million, respectively.

Gross profit. Gross profit for the third quarter of 2008 was $108.7 million, which was $18.4 million, or 20%, higher than gross profit of $90.3 million in the third quarter of 2007. The ratio of gross profit to net sales was 38.0% in the third quarter of 2008 compared to 36.4% in the same quarter last year. The higher gross profit ratio in the third quarter of 2008 was primarily related to sales mix and our ongoing efforts to reduce costs.

Selling, general and administrative expenses. Selling, general and administrative expenses were $67.9 million during the third quarter of 2008, an increase of $5.5 million, or 9%, compared to $62.4 million in the third

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quarter of 2007. Selling, general and administrative expenses were 23.8% of net sales in the third quarter of 2008 compared to 25.2% of net sales in the third quarter of 2007. Local currency selling, general and administrative expenses in the European and International segments were up $5.5 million, reflecting our increased focus on global initiatives and the higher selling and marketing expenses required to sustain sales growth in these markets. North American segment selling, general and administrative expenses were $2.4 million lower quarter-to-quarter, primarily due to ongoing cost control efforts. Currency exchange effects increased third quarter 2008 administrative expense, when stated in U.S. dollars, by $2.4 million, primarily related to a stronger euro and Brazilian real.

Research and development expense. Research and development expense was $9.5 million during the third quarter of 2008, an increase of $1.9 million, or 25%, compared to $7.6 million during the third quarter of 2007. The increase occurred in the United States and Germany and reflects our continued focus on developing innovative new products.

Depreciation and amortization expense. Depreciation and amortization expense, which is reported in cost of sales, selling, general and administrative expenses, and research and development expenses, was $7.3 million for the third quarter of 2008, an increase of $1.8 million, or 31%, compared to $5.5 million for the third quarter of 2007. The increase was primarily related to depreciation on production and computer equipment and amortization of intangible assets in North America.

Restructuring and other charges. During the third quarter 2008, we recorded charges of $1.0 million. These charges were primarily related to stay bonuses and other costs associated with our Project Magellan initiative to outsource or transfer certain production activities from our Evans City, Pennsylvania plant.

During the third quarter of 2007, we recorded charges of $0.7 million, primarily severance costs and moving expenses associated with our North American segment Project Magellan move of fire helmet manufacturing from Clifton, New Jersey to our Jacksonville, North Carolina plant and the move of our Mexican manufacturing operations to a new factory in Queretaro, Mexico.

Interest expense. Interest expense was $2.3 million during the third quarter of 2008, a decrease of $0.4 million, or 13%, compared to $2.7 million in the third quarter of 2007. The decrease in interest expense was primarily due to reductions in long-term debt and lower interest rates on short-term debt.

Currency exchange (gains) losses. Currency exchange gains of $0.9 million in the third quarter of 2008 were primarily related to the effect of a weaker euro on inter-company balances. Currency exchange gains were insignificant in the third quarter of 2007.

Other income. Other income was $1.4 million for the third quarter of 2008 compared to $11.2 million in the third quarter of 2007. During the third quarter of 2007, we sold 83 acres of property in our Cranberry Woods office park to Wells Real Estate Investment Trust II - Cranberry Woods Development, Inc. for $14.6 million. This sale resulted in a pretax gain of $10.6 million ($6.5 million after-tax).

Income taxes. The effective tax rate was 40.8% in both the third quarter of 2008 and the third quarter of 2007. The third quarter 2008 provision for income taxes includes a one-time charge of $0.5 million related to the settlement of a tax audit in Germany.

The third quarter 2007 provision for income taxes included a one-time charge of $1.6 million to adjust our net deferred tax assets in Germany as a result of a reduction in the German statutory income tax rate of approximately 9% that was enacted during that quarter. The lower rate became effective January 1, 2008.

We file a U.S. federal income tax return and various state and foreign income tax returns. Examinations of our U.S. federal returns have been completed through 2002. The Internal Revenue Service is currently examining our U.S. federal tax returns for the years 2003 through 2006. We also file in various state and foreign jurisdictions that may be subject to tax audits after 2002.

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Net income. Net income for the three months ended September 30, 2008 was $17.9 million, an increase of $1.2 million, or 7%, compared to $16.7 million for the same quarter last year. Net income for the third quarter of 2007 included an after-tax gain of $6.5 million on the sale of Cranberry Woods property. Excluding this gain, net income increased $7.7 million, or 75%. Basic earnings per share of common stock were $0.50 for the third quarter of 2008, compared to $0.47 for the third quarter of 2007.

North American segment net income for the third quarter of 2008 was $10.9 million, a decrease of $2.9 million, or 21%, compared to $13.8 million in the third quarter of 2007. As previously-noted, North American segment net income for the three months ended September 30, 2007 included an after-tax gain of $6.5 million on the sale of Cranberry Woods property. Excluding this gain, net income for the North American segment increased $3.6 million, or 50%, primarily due to the previously-discussed increase in sales and reductions in operating costs.

European segment net income for the third quarter of 2008 was $1.7 million, an increase of $2.1 million compared to a net loss of $0.4 million during the third quarter of 2007. As previously noted, European segment net income for the third quarter of 2008 and 2007 include one-time income tax charges of $0.5 million and $1.6 million, respectively. Excluding these charges, European segment net income improved $1.0 million the current quarter, reflecting the previously-discussed increase in local currency sales.

International segment net income for the third quarter of 2008 was $4.2 million, an increase of $0.3 million, or 8%, compared to $3.9 million in the same quarter last year.

Income of $1.2 million reported in reconciling items for the third quarter of 2008 was primarily related to the previously-discussed currency exchange gains.

Nine Months Ended September 30, 2008 Compared to Nine Months Ended September 30, 2007

Net sales. Net sales for the nine months ended September 30, 2008 were $845.4 million, an increase of $122.7 million, or 17%, compared with $722.7 million for the same period in 2007.

                                Nine Months Ended
                                   September 30           Dollar     Percent
             (In millions)      2008          2007       Increase    Increase
             North America   $    436.1    $    384.5   $     51.6         13 %
             Europe               210.1         167.9         42.2         25
             International        199.3         170.3         29.0         17

Net sales in the North America segment were $436.1 million for the nine months ended September 30, 2008, an increase of $51.6 million, or 13%, compared to $384.5 million for the same period in 2007. SCBA sales during the nine months ended September 30, 2008 were $39.7 million higher than in the same period last year. SCBA sales during the nine months ended 2008 include $25.8 million in shipments of our Firehawk®M7 Responder to the U.S. Air Force. The remainder of the increase in SCBA sales reflects higher first quarter 2008 shipments on customer orders that had been delayed during the second half of 2007 as manufacturers and the fire service market made the transition to a new National Fire Protection Association (NFPA) standard for SCBAs. Sales of head protection, primarily to the construction industry, improved $5.5 million in the current period. Higher sales of Advanced Combat Helmets to the U.S. Army and CG634 helmets to the Canadian Forces, up $10.7 million and $11.2 million, respectively, in the current period, were partially offset by a $3.8 million decrease in shipments of other ballistic protection. Shipments of gas masks and communication devices were down $5.6 million and $3.8 million, respectively, reflecting the completion of certain military orders.

Net sales in Europe were $210.1 million for the nine months ended September 30, 2008, an increase of $42.2 million, or 25%, compared to $167.9 million for the same period in 2007. The increase in European sales, when

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stated in U.S. dollars, includes favorable currency translation effects of $28.9 million, primarily due to a stronger euro in the current period. Local currency sales in Europe for the nine months ended September 30, 2008 were $13.3 million higher than in the same period last year. The increase reflects improved sales of helmets and ballistic vests to the fire service, law enforcement agencies and the military in France, strong shipments of SCBAs to the government in Germany, and higher sales of SCBAs and air purifying respirators in Eastern Europe.

Net sales for the International segment were $199.3 million for the nine months ended September 30, 2008, an increase of $29.0 million, or 17%, compared to $170.3 million for the same period in 2007. Local currency sales in the International segment for the nine months ended September 30, 2008 were $19.2 million higher than in the same period last year. The sales increase was primarily in South Africa and Latin America where local currency sales were up $12.8 million and $10.4 million, respectively. The improvement in South Africa was primarily due to strong growth in sales to the mining industry. The increase in International segment sales, when stated in U.S. dollars, includes favorable currency translation effects of $9.8 million, primarily due to a stronger Brazilian real and Australian dollar in the current period.

Cost of products sold. Cost of products sold was $518.8 million for the nine months ended September 30, 2008 compared to $449.5 million in the same period in 2007. Cost of products sold, selling, general and administrative expenses, and research and development expenses include net periodic pension benefit credits during the nine month periods ended September 30, 2008 and 2007 of $6.8 million and $3.5 million, respectively.

Gross profit. Gross profit for the nine months ended September 30, 2008 was $326.7 million, which was $53.5 million, or 20%, higher than gross profit of $273.2 million in the same period in 2007. The ratio of gross profit to net sales was 38.6% in the nine months ended September 30, 2008 compared to 37.8% in the same period last year. The higher gross profit ratio during the nine months ended 2008 was primarily related to sales mix and our ongoing efforts to reduce costs.

Selling, general and administrative expenses. Selling, general and administrative expenses were $202.9 million during the nine months ended September 30, 2008, an increase of $25.2 million, or 14%, compared to $177.7 million for the same period in 2007. Selling, general and administrative expenses were 24.0% of net sales in the nine months ended September 30, 2008 compared to 24.6% of net sales in the same period last year. Local currency selling, general and administrative expenses in the European and International segments were up $14.1 million in the nine months ended September 30, 2008, reflecting our increased focus on global initiatives and the higher selling and marketing expenses required to sustain our growth in these markets. North American segment selling, general and administrative expenses were up $2.3 million, primarily due to the increased selling and marketing expenses required to support higher sales levels. Currency exchange effects increased selling, general and administrative expenses, when stated in U.S. dollars, by $9.4 million, primarily due to a stronger euro, Brazilian real, and Australian dollar.

Research and development expense. Research and development expense was $26.0 million for the nine months ended September 30, 2008, an increase of $5.7 million, or 28%, compared to $20.3 million during the same period last year. The increase occurred in the United States and Germany and reflects our continued focus on developing innovative new products.

Depreciation and amortization expense. Depreciation and amortization expense, which is reported in cost of sales, selling, general and administrative expenses, and research and development expenses, was $21.1 million for the nine months ended September 30, 2008, an increase of $3.5 million, or 20%, compared to $17.6 million for the same period in 2007. The increase was primarily related to depreciation on production and computer equipment and amortization of intangible assets in North America.

Restructuring and other charges. During the nine months ended September 30, 2008, we recorded charges of $3.3 million. These charges were primarily in the North American segment, and related to costs associated with our Project Magellan initiative to outsource or transfer certain production activities from our Evans City, Pennsylvania plant.

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During the nine months ended September 30, 2007, we recorded charges of $3.2 million, primarily related to reorganization activities. North American charges of $1.7 million were primarily severance costs and moving expenses associated with our Project Magellan initiative to move fire helmet manufacturing from Clifton, New Jersey to Jacksonville, North Carolina and to move our Mexican manufacturing operations to a new factory in Queretaro, Mexico. The remainder of the charges were for severance costs associated with the reorganization of our management team and workforce reductions in the European and International segments.

Currency exchange (gains) losses. Currency exchange losses were $3.1 million during the nine months ended September 30, 2008, compared to currency exchange gains of $1.3 million during the same period last year. Currency exchange losses during the first nine months of 2008 were primarily unrealized, and related mainly to the effects of a stronger euro and a weaker South African rand on inter-company balances and losses on Canadian dollar trade receivables. The currency exchange gains during the first nine months of 2007 were primarily related to the strengthening of the Canadian dollar and Australian dollar.

Other income. Other income was $3.8 million for the nine months ended September 30, 2008 compared to $12.7 million in the same period last year. During the nine months ended September 30, 2007, we sold 83 acres of property in our Cranberry Woods office park to Wells Real Estate Investment Trust II - Cranberry Woods Development, Inc. for $14.6 million. This sale resulted in a pretax gain of $10.6 million ($6.5 million after-tax).

Income taxes. The effective tax rate for the nine months ended September 30, 2008 was 38.8% compared to 36.7% for the same period last year. The provision for income taxes for the nine months ended September 30, 2008 includes one-time charges in Germany totaling $0.9 million related to a tax law change that imposed a 3% flat tax on previously untaxed subsidies and the settlement of a tax audit.

The provision for income taxes for the nine months ended September 30, 2007 included a one-time charge of $1.6 million to adjust our net deferred tax assets in Germany as a result of a reduction in the German statutory income tax rate of approximately 9% that was enacted during the third quarter of that year. The lower rate was effective January 1, 2008.

We file a U.S. federal income tax return and various state and foreign income tax returns. Examinations of our U.S. federal returns have been completed through 2002. The Internal Revenue Service is currently examining our U.S. federal tax returns for the years 2003 through 2006. We also file in various state and foreign jurisdictions that may be subject to tax audits after 2002.

Net income. Net income for the nine months ended September 30, 2008 was $53.9 million, an increase of $3.8 million, or 8%, compared to $50.1 million for the nine months ended September 30, 2007. Net income for the nine months ended September 30, 2007 included an after-tax gain of $6.5 million on the sale of Cranberry Woods property. Excluding this gain, net income increased $10.3 million, or 24%. Basic earnings per share of common stock was $1.51 for the nine months ended September 30, 2008, compared to $1.40 for the same period last year.

North American segment net income for the nine months ended September 30, 2008 was $36.8 million, an increase of $1.9 million, or 5%, compared to $34.9 million in the same period last year. As previously-noted, net income for the nine months ended September 30, 2007 included an after-tax gain of $6.5 million on the sale of Cranberry Woods property. Excluding this gain, net income for the North American segment increased $8.4 million, or 30%, primarily due to the previously-discussed increase in sales and reduction in operating costs.

European segment net income for the nine months ended September 30, 2008 was $6.0 million, an increase of $1.9 million, or 49%, from $4.1 million for the same period last year. As previously noted, European segment net income for the nine months ended September 30, 2008 and 2007 included one-time income tax charges of $0.9 million and $1.6 million, respectively. Excluding these charges, European segment net income improved $1.2 million in the current period, reflecting the previously-discussed increase in sales.

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International segment net income for the nine months ended September 30, 2008 was $12.7 million, an increase of $1.2 million, or 10%, compared to $11.5 million in the same period last year. The increase was primarily due to the previously-discussed increase in local currency sales.

The loss of $1.6 million reported in reconciling items for the nine months ended September 30, 2008 was primarily related to the previously-discussed unrealized currency exchange losses.

LIQUIDITY AND CAPITAL RESOURCES

Our main sources of liquidity are cash generated from operations and borrowing capacity. Our principal liquidity requirements are for working capital, capital expenditures, acquisitions, and principal and interest payments on outstanding indebtedness.

Cash and cash equivalents decreased $25.1 million during the nine months ended September 30, 2008, compared to an increase of $22.6 million during the nine months ended September 30, 2007.

Operating activities provided cash of $21.3 million during the nine months ended September 30, 2008, compared to providing cash of $34.5 million during the nine months ended September 30, 2007. Lower cash flow from operations in the nine months ended September 30, 2008 reflected higher use of cash for working capital items, particularly inventory. During the nine months ended September 30, 2008, local currency inventories increased $30.1 million, compared to an increase of $8.7 million in the same period last year. LIFO inventories were $177.8 million at September 30, 2008 and $155.3 million at December 31, 2007. Trade receivables were $206.1 million at September 30, 2008 and $205.7 million at December 31, 2007. The increase in inventories occurred primarily in North America and was largely due to a ramp-up in SCBA production related to the previously-mentioned U.S. Air Force contract. Currency exchange effects reduced trade receivables and inventories, when stated in U.S. dollars, by $6.4 million and $7.7 million, respectively.

Investing activities used cash of $31.3 million during the nine months ended September 30, 2008, compared to using cash of $14.8 million in the same period last year. During the nine months ended September 30, 2008 and 2007, we used . . .

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